Apparel Merchandising
Introduction
Bextex Ltd. was incorporated in Bangladesh as a Public Limited Company with limited liability on 8 March 1994 and commenced commercial operation in 1995 and also went into the public issue of shares and debentures in the same year. The shares of the Company are listed in the Dhaka and Chittagong Stock Exchanges of Bangladesh.
Bextex Ltd. is the most modern composite mill in the region. Bextex Ltd. has an installed capacity of 288 high-speed air-jet looms in its weaving section and a high-tech dyeing and finishing section with a capacity of 100,000 yards of finished fabric per day. This company is located at the Beximco Industrial Park.
Bextex Ltd. has a state of the art composite knit fabric production mill, which serves the growing needs of high-quality knit garments exporters in Bangladesh. The project was set up as a state of the art knit fabric knitting, dyeing and finishing facility. During the year the Company produced and sold high quality of knit fabrics and bringing forth all the latest in hard and soft technologies in knitting, dyeing and finishing of knit fabric.
Bextex Ltd. also has a cotton and polyester blended yarn-spinning mill, with 122,000 spindles is one of the largest spinning mills of the country. The mill was set up to feed the country’s export oriented industries.
Bextex Ltd. produces specialized finishes of denim cloth for export in finished as well as cloth only form.
Beximco Corporate Profile
Since independence Bangladesh has come a long way, and the Beximco Group of Companies is honoured to have had a role in the development of its parent nation. The Group has worked with a simple philosophy; identify an important need and then do everything possible to successfully satiate that need, in a manner which best facilitates the well being of the nation. As a result Beximco has focussed on those industries which give Bangladesh a competitive advantage in the global market place in many cases creating the industries for the first time in the region. Throughout its four and a half decade journey the Group has been one of the leading innovators in the country.
Presently Beximco Group comprises twenty one companies of which five are listed with the Dhaka Stock Exchange employing over 35,000 personnel and is the largest private sector industrial conglomerate in the nation. . In the course of its growth, it has created industrial and management capabilities that will serve the country for generations to come. It was the first local conglomerate to embrace an international corporate structure which is the foundation of its success. BEXIMCO’s industrial businesses include jute, textiles, basic chemicals, pharmaceuticals, and ceramics. BEXIMCO’s non-industrial undertakings are focused on real estate and construction, engineering, media, information technology, trading and financial services.
It is the creation and expansion of businesses critical to Bangladesh ‘s development, businesses, which are developed and run by Bangladeshis, businesses that develop technologies and practices specific to the needs of the country, which is the defining characteristic of the BEXIMCO story.
Mission
Each of our activities must benefit and add value to the common wealth of our society. We firmly believe that, in the final analysis we are accountable to each of the constituents with whom we interact; namely: our employees, our customers, our business associates, our fellow citizens and our shareholders.
Vision
To build a true marketing led enterprise with motivated workforce, innovation visson and more value added product portfolio, customer satisfaction and understanding of global market.
To be one of best leading composite mill in Bangladesh.
Gain market leadership in high value added apparel in USA and Europe.
Use “Innovative and Speed” as prime drivers, rather than cotton and cheap labour.
General information of Beximco Textile LTd.
| COMPANY NAME | Beximco Textile Limited |
| CORPORATE HEADQUARTERS: | 17 Dhanmondi R/A, Road No. 2
Dhaka -1205, Bangladesh Phone: 880-2-8611891-5, 8618220-7 9677701-5, 7701165 |
| OPERATIONAL HEADQUARTER: | Beximco Industrial Park , Sarabo
Kashimpur, Gazipur , Bangladesh . |
| FACTORY: | Sarabo, Kashimpur, Gazipur |
| DATE OF INCORPORATION: | 30 May, 1984 |
| COMMERCIAL PRODUCTION: | 1990 |
| BUSINESS LINE: | Manufacturing and Marketing of Yarn, Woven, knit and Denim Fabrics. |
| LISTING STATUS: | Public Listed Company. |
| STOCK EXCHANGE LISTING: | Dhaka and Chittagong . |
| AUTHORIZED CAPITAL IN BDT: | 3,000 Million Taka |
| PAID UP CAPITAL IN BDT: | 1,882.50 Million Taka |
| NUMBER OF SHAREHOLDERS: | 37,929 |
| NUMBER OF LOOMS woven INSTALLED: | 293 |
| NUMBER OF Spindles INSTALLED: | 122000 |
| NUMBER OF Denim LOOMS INSTALLED: | 56 |
| NUMBER OF Circular knit Machine INSTALLED: | 30 |
| PRODUCTION CAPACITY: | 28 Million Linear Meters |
| NUMBER OF EMPLOYEES: | 5,181 |
Factory Equipment: Different types of weaving, knitting, dyeing, cutting, sewing, finishing and generator machines are supplied from Germany,Italy,Japan,Taiwan,U.K,USA, Singapore etc.
Production Capacity: 1 lac yards/ day (Woven dyeing)
12 tons/ day (Knit dyeing)
Certification and Award:
ISO 9001:2000 Certificate
OEKKO-TEX Certified.
Web site: www.beximco.org
Products of Beximco Textile
| Yarn Products |
Count – Ranging from 6 – 120
Fiber – Cotton ( super – combed, combed, carded)
CVC – 60% cotton, 40% polyester
TC – 65% polyester-35% cotton; 100% polyester both regular and sewing thread Lyocell, Tencel, Modal, Rayon, Viscose etc.
| Fabric Products |
| Solid Dyed
Poplins Twills Dobbies Oxfords Seersuckers Canvas Ribstops in 100% Combed Cotton CVC and CVS/TC Stretch Satten |
Yarn Dyed
Ginghams Stripes Fil-a-fils/End-on-ends Chambrays Seersuckers Pinpoint Oxfords Dobbies Plaids in 100% Combed Cotton CVC and CVS/TC Stretch Satten |
| Finishing
Wrinkle Free Easy Care Peach Chintz Paper Touch Teflon Coated Water Repellent Water Resistance Rubberized |
Dobby Designs
Herringbones Bedford Cords/Coteles Waffles and various structures in 100% Combed Cotton CVC and CVS/TC |
| Yarn Count
Ranging from 7 to 120 |
| Knit Products |
Jersey : In 100% Combed Cotton, CVC, CVS/TC, and Lycra mix
Polo Pique : In 100% Combed Cotton, CVC and CVS/TC
Back Pique : In 100% Combed Cotton, CVC and CVS/TC
Herringbone : In 100% Combed Cotton and CVS/TC
Popcorn : In 100% Combed Cotton and CVS/TC
Bubble Knit : In 100% Combed Cotton, CVC and CVS/TC
Crepe : In 100% Combed Cotton and CVS/TC
Engineering Stripe : In 100% Combed Cotton and CVS/TC
Feeder Stripe : In 100% Combed Cotton and CVS/TC
Auto Stripe : In 100% Combed Cotton and CVS/TC
Rib : In 100% Combed Cotton and CVS/TC
Jacquard : In 100% Combed Cotton and CVS/TC
| Denim Products |
Chambray : In classic indigo colours ranging from 4oz to 5.5oz/Yd2
Denim (blue) : In classic indigo colours ranging from 4oz to 15oz/ Yd2
Denim (black) : In sulfur black colour ranging from 4oz to 15oz/ Yd2
Coloured Denim : In a variety of colours – both in sulfur & reactive dyes(warp dyed)
Overdyed Denim : In a variety of colours on indigo blue & sulfur black
Bull Denim : In a variety of reactive colours ranging from 10oz to 13oz/ Yd2 (piece dyed
Stretch Denim : In classic indigo colours ranging from 4.5 oz to 13.75 oz/Yd2
| Special Yarn Products |
Plied Yarn, Fancy Yarn, Slub Yarn (7’s to 20’s), Stretch both Lycra (10’s to 40’s) and Spandex and other Core Spun, Multi count, Multi Twist etc.
| Production |
Bextex Ltd. is a fully vertical unit from Yarn Spinning to Apparel Manufacturing, Printing, Washing and Packaging.
Processing and Finishing * Washing
Apparel Manufacturing * Packaging
Beximco Partners with Major Retailers & International Brands
| Springfield | VAN Heusen | Calvin Klein |
| DKNY | Zara | J.C. Penny |
| Next | IZOD | Arizona |
| H & M | Geoffory Beene | St. Johns Bay |
| Mother Care | Arrow | J. Ferrar |
| Bershka | Kenneth Cole Reaction | Decree |
| ESPIRIT | CHAPS | Levis |
CUSTOMERS OF BEXIMCO INDUSTRIAL PARK
Buyer Name of beximco industrial park:
| American Division Buyer |
| CATO |
| BELK |
| FREDMAYER |
| IT’S FASHION |
| MOTHERS WORK |
| LASENZA |
| MERVYNS |
| LEVIE’S |
| MEXICO |
| BE ALLS |
| Europe Division Buyer |
| WE |
| OKADI |
| PIMKIE |
| ORSAY |
| KIABI |
| NKD |
| PROTEX |
| PROMOD |
| BERNARDI |
| Centrale D’achats Zanier |
| KAPPAHL |
Merchandising practiced in Beximco Industrial park
In Beximco Industrial Park merchandising are practiced in a very good and disciplined way. There are a lot of merchandisers in Beximco Industrial Park. All the merchandiser’s works as a team and in every team there are one team leader who controls the entire team. the process of merchandising in Beximco Industrial Park are like this——-
At first the top management of the Beximco Industrial Park fix an order after a negotiation with buyer. Then the top management hand over the order to the merchandising team leaders. After that the team leader distribute the orders to their team members. After that the team members start their activities. The merchandisers identify their activities. they separate the different working regarding to the ordered product. In an order there may have some print, embroidery or other things. There are several sections in Beximco Industrial park to produce a complete product like as-printing section, embroidery section, cutting section, swing section, knitting section, woven section, sample section, spinning section, wiving section, finishing section, and so on. To get an approval por the final production the Merchandisers had to make several kinds of samples like as fitsample, salesman sample,pp sample, shipment sample etc. Than the merchandisers put order to fit sample to the sample center. The sample people cut the fabrics, if there are any print or embroidery in the ordered product then the sample people sent the fabric in printing section for print or embroidery and the embroidery and print section complete the print and embroidery and send the fabric to sample people.The prints are available in the product order are send to the buyer in some small pitch of fabrics after making print in the fabric pitches.Embroideries also sed for buyers approval. Sample people prepare the sample and the merchandiser sends the fit sample to the buyers approval. If the fit sample get the buyers approval than buyers asked the merchandisers to send the pre production sample (pp) . the merchandisers than send the pp sample for buyer approval . If the buyer approve the pp sample than the merchandisers start the bulk production. Bulk production is done in a systematic manner. For bulk production the people s of fabric marketing supply the fabric to the production factory. The merchandisers than make booking for the trims and accessories and other things relating to the production of ordered product. The fabric are cut in the cutting section of the production factory. If there are any print in the garment than the fabric are send to the printing section and if there are any embroidery in the fabric than the fabric are send in the embroidery section. After completing print and embroidery the swing section start the swing of the garments after completing the swing the garments are send to the finishing section. From finishing section the complete garments are packed and made ready to send the product to the ultimate buyers. Usually the products are send to the buyer by ship but sometime if the producers cannot produce the goods in due time than the products are send to the buyer by Air. Like this way merchandising are practiced in Beximco Industrial Park.Some time when the order accedes the production capacity of beximco than the merchandisers produce their products in subcontract factories.
Merchandising:
Garment merchandising is an intricate and detail oriented job. If it can be done properly can be very rewarding. On the country, if it is done with lack of knowledge, insufficient skill and thoroughness, it can be destructive.
In ESSES Fashions Ltd. very skilled and experienced personnel run the merchandising section. After receiving an order, the merchandiser with the help of pattern master calculates the total consumption of fabric. Then according to the cost detail sheet and the price mentioned by the buyer costing is done. After the price is negotiated with the buyer order is placed to the suppliers of raw material and accessories.
The manufacturing factory as per the requirement suppliers the fabric and a ledger is maintained regularly to assess the production status. The accessories such as label, button, zipper, sewing thread, packing materials are collected from outside [sometime mentioned by the buyer] through back-to-back L/Cs. The merchandising department also looks for the sources for procuring yarns to produce fabric.
Merchandising section monitors the production status regularly and ensures timely delivery of the shipment.
Garments merchandising is job to buy raw materials and accessories, producing garments, maintaining required quality level and exporting the garments within schedule time.
Merchandiser:
Merchandising means buying, producing and selling some goods, products or services for local or international market. A person who is related with these activities is known as merchandiser
Merchandising a win time
This presentation is to stress the area’s that has to be improved in the merchandising department at our office. We need to work on a system to manage our time and make sure that quality garments are delivered on time to all our customers. We should be more professional on our follow-up, so our customers will have faith and confidence on us, and place more order with WINTIME.
Work of the Garment Merchandiser:
Procuring of Order.
Procuring of Raw Material.
Production of Garments.
Shipments of Garments.
Receiving of payment for Garments.
A Merchandiser should:
Always work SMART, than hard.
Good knowledge on English Language in both written & spoken.
Be very good Time Manager.
Take satisfaction on their work and not on their position.
Be effective team players.
Know the email writing techniques.
Know the wor
ld map & all sea and air route.
Know all Fibers (Natural, Animal, Mineral, Synthetic Fiber)
Know all type of woven and knit fabric.
Know all Sea & Air Freight Forwarder.
Know all Feeder and Mother Vessel schedule.
Keep update records of Container changes (20feet, 40 feet, 40 feet High Cube, 45feet High Cube)
Keep records of all good printing & Embroidery factories.
Keep records of all factories of Hanger, Labels, Laces, Elastic, Poly, and Cartons etc….
Keep records of all Spring Mills, Dyeing Factories with their machine & production capacity.
Acquire good knowledge on Consumption and Costing.
Keep commitment with Buyer and Supplier.
Make a habit of replying all mills without waiting any time.
Always show positive attitude to resolve all problems.
Be sincere to your duties.
Be responsible.
Always check all booking of fabrics and accessories before and after sending.
The activities of merchandisers:
To perform any work in efficient way needs planning and to do planning needs some deduction and to find out the deduction needs analysis. Garments business is a complicated business and it is a one man show work rather a team work. Different teams, different organization, different institutions, different agencies, different shipping and air lines are involve to complete one garments for shipment. If anywhere any person not performing his duties with sincerity than the whole effort may be in futile. To execute any order without much difficulties all buyers are giving purchase contract for each and every order with all details. Before going to analysis the purchase contract let us see what all are the mills, industries, agents, people etc are directly or indirectly involve in garments business.
Cotton farmer and harvesters, industries of artificial, mineral and animal fibers.
Agents involve in marketing the fibers.
Carrying agents of air and see (shipping lines and air lines)
Spinning Mills and Industries
Fabric knitting factories
Fabric dying and finishing industries
Industries producing dyes and chemicals
Lab- testing organization (ITS, MTL, SGS etc)
Accessories Manufacture (all labels, zipper, buttons, all tags, laces, elastics, draw- strings)
Packing material manufacture
Swing and embroidery thread manufacture
Garment manufacture
Washing plant, printing factories, Embroidery factories
Local and International carrying agents of garments
Freight forwarding and stuffing agents.
A good and efficient merchandiser must know all the above organization and their working procedure and must build up a good relationship for his merchandising carrier.
The rise of the 72 Sub-Saharan and Caribbean countries after TDA 2000 with quota free and duty free access to the US Market.
Gradually easing and lifting quota and emergence of China as mightier RMG manufacture and exporter to benefit form the quota free business environments
Ever increasing cost of production In Bangladesh due to constant rise of prices of utility and other services, etc
The fact that majority of the RMG manufactories of the country still remain less efficient and poorly managed
Recession in the USA
The catastrophic effect of September the 11th attack on the world economy.
Job responsibilities of Merchandising Team:
Development and costing
Reviewing the development packs RCVD from buyer.
Put the developments into work with product development team.
Clarify all necessary info with buyer as much as possible.
Follow up on the delivered sample deadline.
Work out the initial costing (all costing must be checked by merchandising manager)
Price negotiates on with buyer.
Follow up with buyer reg. The feedback of the sample and costing
Order confirmation
Quoting the delivery dates to buyer after checking factory’s capacity situation.
Checking all the details in the order sheet once received form buyer.
Communicate with buyer reg. Any discrepancy in the order sheet.
Passing the correct order sheet to all concerned dept i.e. planning, production, commercial etc.
Sampling
Updating production development tem reg. Different sample requirement of buyer at various stage (sales man, fit , size set, pp sample etc)
Coordinating all fabric + trims which are required for sampling purpose.
Coordinating print, embroidery, wash for sampling.
Checking all the technical aspects of samples before releasing to customer.
Checking all the aesthetic aspects of samples before releasing to customer
Checking the quantity requirement of each sample.
Checking the necessary paper work of reach sample.
Follow up the buyer reg. Each sample comments.
Bulk fabric
Work out the consumption for each new style from CAD.
Provide fabric booking to fabric department with correct quantity and all necessary information.
Follow up on the lab dips/ strike off submission and chase approval comments.
Follow up on the fabric delivery against critical path
Follow up on all fabric approval related issues.
Prioritizing the fabric delivery schedule based on the garment delivery dates.
Bulk trim
Preparing the cost sheet/ check list for individual trims required for a style.
Chasing the trim details from the buyer.
Submitting required trims to buyer for approval.
Provide booking for individual trims to the approved source.
Chasing the P/I from the most ensure on time delivery.
Monitoring the B/B L/C or TT payment status.
Sourcing all trims form the most commercially viable source.
Follow up with suppliers to ensure on time delivery.
Liaise with store in order to ensure all trims RCVD in correct quantity and quality.
Establishment
Chasing the correct artwork for all print/embroidery from buyer.
Developing the design in the best possible method
Provide capacity booking to print /embroidery plant in advance.
Submitting print/embroidery strike off for buyer’s approval
Passing approved copy of the strike off to the print/embroidery plant.
Negotiating the price with the subcontractors.
Monitoring the panels sent and receive dates to ensure smooth production flow
Communicate with supplier for general issues.
Filing & correspondence
Maintaining style file for all running orders
Maintain the development file.
General correspondence with buyer and suppliers.
Critical correspondence with buyer and suppliers
Weekly updates for buyer, such as audit schedule, production status etc.
Meeting
Meeting with foreign buyers and suppliers.
Meeting with local buyers and suppliers.
Internal meeting with production, planning, quality, commercial and HRD.
Merchandising: chronological processes:
Salesman samples, Counter samples, Approval samples, Photo samples, Pre-production samples, Production samples, Shipping samples.
Swatch and Trims, Trims related affairs, Communication in international business.
Sample: Reference garment corresponds to
>The artwork (styling) done by designer and developer.
> Particular purchase order.
> Any revision to the style works.
> Conform with any specific requirement
>Etc.
Sourcing of sampling:
First pattern:
The first physical version of any garment as per artwork done by designer and developer.
Human mind ? Sketch? Paper Pattern ? Sample
Purpose : See the design work and test the fitting.
Status : Nothing specific
Material : Available
Price : Not confirmed
Quantity : One for customer and one for merchandiser
Delivery : As early as possible
Second pattern:
Usually designer or developer always asks for some changes to the first pattern. Second pattern is made as per comments.
Counter sample:
Where first pattern is made on designers artwork, counter sample is to make not on designer’s artwork, has to follow another sample given by the merchandiser.
Purpose : See the workmanship test the factory skill
Status : Nothing specific
Material : Available
Price : Not confirmed
Quantity : One for customer and one for merchandiser
Delivery : As per request
Salesman sample:
Sample is made when price is confirmed and orders are on speculation, usually in L size in all color combinations of expected order. Buyer held a meeting with its customers and records their response on order quantity per color, size etc and finally place order to their vendor
Purpose : Sales meeting by retailers market appraisal demand
Status : Final stage of the order confirmation
Material : Actual
Price : Confirmed
Quantity : There is minimum quantity per color combination
Delivery : Very important to meet the delivery date
Photo sample: Samples are made with actual color and material to be worn by the models on the event of shooting for catalog.
Approval sample:
In any discrete period of time, whenever it required any revision in the sample, a new sample is made (some times mock-up is workable too) as per new specification. It is sent to buyer for his approval of the conformity that the revision is done correctly.
Pre-production sample:
When material for bulk production arrived, factory makes a sample with the actual material and send to buyer.
Production sample:
It is a reference to the buyer that the bulk is being produced as per specifications Buyer wants to be assured that correct material is sourced and line workmanship conformed to the quality level.
Shipping sample:
A sample is kept from every pre shipping inspection to be referred, if required, after the order had been delivered. Usually for any disputes (e.g. claim) shipping samples is important.
Swatch:
Swatch is a presentation of all the material is (Fabric and Accessories) used for any specific style order. Usually small piece of fabric and each piece of accessories are attached in board paper in a systematic manner. Swatch is very important for production line to make the correct construction of a garment and QC department ensures it. Concerned merchandiser should confirm approve the swatch.
Trims:
Trims cover all the items used in the garment expects the basic fabric. There are hundreds of items used to manufacture the garments. Proper selection of trims and its quality are very important for styling; otherwise the garment may be rejected or returned by the customer.
Following is a part of list that covers some names of the trims:
1. Zipper/Fastener:
Teeth : Nylon, Vislon, Metal
Color : Tape color, Teeth color
Size : #3, #5, #8 etc
Length : As per requirement 18 cm, 72 cm,
End : Close end (C/E), Open end (O/E)
Slider : One way, reversible
2. Sewing thread:
Shade, color fastness etc.
Tensile strength, Elasticity, Shrinkage, Moisture Regain, abrasion, Resistance etc. 30s, 60s, 20s/2, 40s/9 etc.
3. Labels : Main, Size, Care, Content, price, patch etc.
4. Button : Horn, Metal etc.
5. Elastic : Cotton, Polyester etc.
6. Eyelet : Antique Matching etc.
7. Velcro : Hook & Pile
8. String/Cord : Cotton, Polyester etc.
9. Tags : Price tag, Hand tag
10. Sticker : Hook & Pile
11. Polybag : Chemical mixture, Thickness ( micron/mm: 1mm =1000 micron)
Elasticity, Transparent, LDPE ( Low Density Poly Ethlene) PP ( Poly Propylene)
12. Blister bag: (0.5) loaded capacity is higher than polybag
13. Carton 3ply, 5ply, Size (L,W,H)
14. Gum tape
15. Scotch tape
16. Tag Pin
17. Plastic clip
18. Hanger
Merchandiser activities start from collecting order to place the order. Meanwhile he has to do lot of work. These are given below step by step:
Sketch
At first buyer send a sketch like this:
Shipping Carton Sketch
Here merchandiser follow shipping carton mark which is also has to given by buyer l
Details of Fabric and its construction OF BEXIMCO TEXTILE:
POPLIN (SOLID DYED,YARN DYED & PRINTED):
| COMPOSITION | CONSTRUSTION |
| 100% CTN POPLIN, PEACH | 32X32 / 130X70 |
| 100% CTN POPLIN,NON PEACH | 32X32 / 130X70 |
| 100% CTN POPLIN, PIGMENT DYED | 32X21 / 140X70 |
| 98%CTN 2% SPANDEX STRETCH POPLIN | 32X32+40D / 133X72 |
| 100% CTN POPLIN, PEACH | 32X21 / 140X70 |
| 100% CTN POPLIN,NON PEACH | 32X21 / 140X70 |
| 100% CTN POPLIN, PIGMENT DYED | 32X21 / 140X70 |
| 100% CTN POPLIN, PEACH | 32X16 / 120X66 |
| 100% CTN POPLIN,NON PEACH | 32X16 / 120X66 |
| 100% CTN POPLIN, PIGMENT DYED | 32X16 / 120X66 |
| 100% CTN POPLIN, PEACH | 40X40 / 133X72 |
| 100% CTN POPLIN,NON PEACH | 40X40 / 133X72 |
| 100% CTN POPLIN, PIGMENT DYED | 40X40 / 133X72 |
| 98% CTN 2% SPANDEX STRETCH POPLIN | 40X40+40D / 133X72 |
| 100% CTN Y/D POPLIN | 40X40 / 110X70 |
| 100% CTN Y/D POPLIN | 40X40 / 120X70 |
| 100% CTN Y/D POPLIN | 40X40 / 1208X80 |
| 100% CTN Y/D POPLIN | 40X40 / 133X72 |
| 100% CTN Y/D POPLIN | 50X50 / 144X76 |
| 100% CTN Y/D POPLIN | 50X50 / 133X76 |
| 100% CTN POPLIN, PEACH | 50X50 / 140X80 |
| 100% CTN POPLIN,NON PEACH | 50X50 / 140X80 |
| 100% CTN POPLIN, PIGMENT DYED | 50X50 / 140X80 |
| 98% CTN 2% SPANDEX STRETCH POPLIN | 50X50+40D / 144X88 |
| 100% CTN POPLIN | 60X60 / 90X88 |
| 98% CTN 2% SPANDEX STRETCH POPLIN | 60X60+40D / 170X76 |
CVC / T/C:
| COMPOSITION | CONSTRUSTION |
| CVC POPLIN | 45X45 / 100X70 |
| CVC POPLIN | 45X45 / 110X76 |
| CVC Y/D POPLIN | 45X45 / 110X70 |
| T/C (65/35) | 45X45 / 110X76 |
| T/C (65/35) | 45X45 / 133X72 |
| T/C (65/35) | 45X45 / 96X72 |
| T/C (65/35) | 45X45 / 88X94 |
| T/C Y/D FABRIC | 45X45 / 110X70 |
| T/C Y/D FABRIC | 45X45 / 110X76 |
| T/C Y/D FABRIC | 45X45 / 120X70 |
| composition | CONSTRUSTION |
| CTN / NYLON TWILL | 70DX21S / 144X86 |
| CTN / NYLON TWILL | 70DX21S / 150X84 |
| CTN / NYLON TWILL | 70DX32S / 140X100 |
| CTN / NYLON TWILL | 210DX10S / 110X50 |
| CTN / NYLON TWILL | 32X140D / 106X64 |
| CTN / NYLON TWILL | 32X100D / 133X86 |
| composition | CONSTRUSTION |
| 100% CTN CANVAS | 16+16X12+12 / 108X58 |
| 100% CTN CANVAS | 16+16X 16+16 / 108X58 |
| 100% CTN CANVAS | 20+20X7 / 116X42 |
| 100% CTN CANVAS | 32/2X16 / 96X46 |
| 100% CTN CANVAS | 21/2X10 / 70X42 |
| 100% CTN CANVAS | 10X10 / 70X42 |
| 100% CTN CANVAS | 21+21X10 / 118X35 |
| 100% CTN CANVAS | 21+21X16+16/ 133X64 |
| 98% CTN 2%SPANDEX STRETCH CANVAS | 32X32+40D/ 160X60 |
| 98% CTN 2%SPANDEX STRETCH CANVAS | 21+21X16+16+70D / 144X64 |
| 98% CTN 2%SPANDEX STRETCH CANVAS | 12+12X16+16+70D / 100X50 |
| 98% CTN 2%SPANDEX STRETCH CANVAS | 20X16+70D / 117X60 |
| COMPOSITION | CONSTRUSTION |
| 100% CTN TWILL | 20X20 / 108X58 |
| 100% CTN TWILL | 32X32 / 130X70 |
| 100% CTN TWILL | 21X16 / 128X60 |
| 100% CTN TWILL | 16X12 / 96X48 |
| 100% CTN TWILL | 16X12 / 108X56 |
| 100% CTN TWILL | 10X10 / 70X40 |
| 100% CTN TWILL | 7X7 / 70X42 |
| 100% CTN BROKEN TWILL | 32/2X12 / 86X86 |
| 100% CTN BROKEN TWILL, PEACHED | 32/2X12 / 86X86 |
| 100% CTN BROKEN TWILL | 16X16 / 90X86 |
| 100% CTN BROKEN TWILL | 16X12 / 90X102 |
| 100% CTN TWILL,3/1 | 32/2X32/2 / 120X54 |
| 100% CTN TWILL,3/1 | 21X7 / 135X46 |
| BABY TWILL, 100% CTN | 40X40 / 175X98 |
| BABY TWILL, 100% CTN | 60/2X60/2 / 150X78 |
| SLUB TWILL | 16X16SB+12 / 80X64 |
| SLUB TWILL | 12+8SBX12+8SB / 82X56 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 10X10+70D / 94X92 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 10X21/2+70D/ 90X40 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 20X16+70D / 94X92 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 32X32+40D / 150X92 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 16X16+70D / 118X42 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 16X16+70D/ 95X45 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 21X16+70D / 114X46 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 20X16+70D / 128X45 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 32/2X10 +70D / 120X50 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 32X32 + 40D/ 185X76 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 32X32+40D/ 156X60 |
| 98% CTN 2% SPANDEX STRETCH TWILL | 32X16+70D / 162X48 |
LINEN, LINEN/CTN & LINEN/VISCOSE:
| COMPOSITION | CONSTRUSTION |
| 100% LINEN | 6X6 / 41X35 |
| 100% LINEN | 7X7 / 37X32 |
| 100% LINEN | 12X12 / 48X46 |
| 100% LINEN | 13X13 / 54X54 |
| 100% LINEN | 14X14 / 54X54 |
| 100% LINEN | 14X14 / 47X42 |
| 100% LINEN | 20X20 / 48X46 |
| 100% LINEN | 21X21 / 53X54 |
| LINEN / CTN (55/45) | 10X10 / 44X38 |
| LINEN / CTN (55/45) | 11X11 / 51X47 |
| LINEN / CTN (55/45) | 11X11 / 64X50 |
| LINEN / CTN (55/45) | 20X20 / 60X58 |
| LINEN / VISCOSE (55/45) | 10X10 / 44X38 |
| LINEN / VISCOSE (55/45) | 10X10 / 44X36 |
| 100% RAMIE | 11X11/ 44X54 |
| 100% RAMIE | 21X17 / 53X54 |
| 100% RAMIE | 21X21 / 60X60 |
| 100% RAMIE | 21X21 /58X58 |
| RAMIE / CTN (55/45) | 11X11 / 51X47 |
DENIM:
All kind of regular, slub, ring slub, cross slub, color and herringbone denim we do from 4.5 oz to 14.45 oz are given below composition:
| # 100% CTN DENIM |
| #98% CTN 2% SPANDEX DENIM |
| # CTN/POLY DENIM |
| # RAMIE /CTN/POLY DENIM |
| # RAMIE /CTN DENIM |
| # CTN /POLY / SPANDEX DENIM |
| # BROKEN DENIM |
| # RAMIE /CTN /POLY /SPANDEX DENIM |
CORDUROY:
| COMPOSITION | CONSTRUSTION |
| 100% CTN CORDUROY, 6W | 12X16 / 64X128 |
| 100% CTN CORDUROY, 8W | 12X16 / 64X128 |
| 100% CTN CORDUROY, 11W | 12X16 / 64X128 |
| 100% CTN CORDUROY, 14W | 16X16 / 72X128 |
| 100% CTN CORDUROY, 16W | 16X20 /44X134 |
| 100% CTN CORDUROY, 18W | 21X21 / 51X134 |
| 100% CTN CORDUROY, 21W | 40X40 / 77X177 |
| 100% CTN CORDUROY, 21W | 42/2X32 / 58X150 |
| 98% CTN 2% SPANDEX STRETCH CORD, 8W | 12X16+70D/ 40X140 |
| 98% CTN 2% SPANDEX STRETCH CORD, 11W | 12X16+70D 40X140 |
| 98% CTN 2% SPANDEX STRETCH CORD, 14W | 12X16+70D / 51X140 |
| 98% CTN 2% SPANDEX STRETCH CORD, 16W | 16X16+70D / 51X134 |
| 98% CTN 2% SPANDEX STRETCH CORD, 21W | 16X20+70D / 44X134 |
| T/C CORDUROY, 14W | 16X21+300D / 74X114 |
| T/C CORDUROY, 14W | 16X21+300D / 86X111 |
All the corduroys are done in reactive dyed, sulfur dyed , pigment dyed and also with printed item.
VELVET:
| COMPOSITION | CONSTRUSTION |
| 100% CTN VELVET | 42/2+42/2X40 / 85X96 |
| 100% CTN VELVET | 42/2+60/2X40 / 86X108 |
| 100% CTN VELVET | 42/2+42/2X32 / 82X86 |
| 100% CTN VELVET | 42/2+60/2X32 / 64X88 |
| 100% CTN VELVET | 42/2+60/2X32 / 96X102 |
| 98% CTN 2% SPANDEX STRETCH VELVET | 42/2+60/2X32+40D / 126X88 |
FLANNEL:
| COMPOSITION | CONSTRUSTION |
| 100% CTN FLANNEL | 20X10 / 40X42 |
| 100% CTN Y/D FLANNEL | 21X10 / 48X42 |
| 100% CTN Y/D FLANNEL | 21X21 / 64X54 |
| 100% CTN Y/D FLANNEL | 32X32 / 100X70 |
SATEEN:
| COMPOSITION | CONSTRUSTION |
| 100% CTN SATEEN | 60X60 / 195X110 |
| 100% CTN SATEEN | 40X40 / 142X80 |
| 100% CTN SATEEN | 40X40 / 160X80 |
| 100% CTN SATEEN | 32X32 / 190X80 |
| 98% CTN 2% SPANDEX STRETCH SATIN | 32X16+70D / 190X60 |
| 98% CTN 2% SPANDEX STRETCH SATIN | 32X32+40D / 190X80 |
OTHERS:
| cOMPOSITION | CONSTRUSTION |
| y/D OXFORD | 40+40X21/ 100X50 |
| Y/D OXFORD | 60X32 / 146X66 |
| Y/D CTN STRETCH CREPE | 32X32+70D/ 80X68 |
| Y/D CTN STRETCH CREPE | 32X32+70D/ 70X70 |
| Y/D CHAMBRAY | 21X21 / 64X54 |
| Y/D CHAMBRAY | 40X40 / 120X70 |
| Y/D CHAMBRAY | 50X50 / 144X76 |
| TAFFETA | 190 T |
| TAFFETA | 210 T |
Fabric Consumption
The quantity of fabrics, which is required to produce a garment, is called consumption.
There are two systems for making consumption. They are
Making or marker planning system.
Mathematical system.
1. Marker planning system:
Through this system exact fabric consumption can get. In this system, if in the measurement sheet have six sizes like XS, S, M, L, XL, and XXL so following six pieces of six sizes can be sorted out from size range. Grading to the above garment as per measurement sheet can make thereafter paper pattern. Having made the paper pattern it should have to lay each parts of the paper pattern on a marker paper of similar fabric width. After making the paper pattern on a marker paper of similar fabric width. After making the paper pattern if we measure marker paper to length wise, we will find an aggregate consumption of six pieces garment. As such we will find a consumption of one dozen garments from the above system calculations.
2. Mathematical system:
As in most cases buyer need instant price quotation so we have to approach this mathematical system for consumption. This system is a system of rough estimation. Consumption of a sample garment on a consumption as per measurement sheet is calculated mathematically by measuring the one length and width of each pieces of garments.
Fabric consumption (Basic T-shirt, Trouser) and Thread consumption:
It is very important for calculating the fabric consumption because the booking of fabrics is dependent on consumption. Mentioned that the accuracy of fabric and thread consumption can reduce the excess fabric which helps to reduce cost of fabric.
Consumption formulas:
| No | Consumption type | Formula |
| 01 | Fabric consumption for Basic T-Shirt | Formula in Centimeter:
Fabric consumption = |
| Formula in Inch:
Fabric consumption = |
| No | Consumption type | Formula |
| 02 | Fabric consumption for Basic Trouser | |
| Formula in Inch:
Fabric length = Fabric width = Thai×4 Total Fabric consumption = |
Fabric consumption for Basic T-shirt
Calculation – 01:
Formula in Centimeter:
| Suppose one of T-shirt’s Body length (72+4) cm, Slib length (23+2) cm, Chest length (Dia) (53+2) cm and G.S.M 180. Determine the fabric consumption for the basic T-Shirt. |
Solution:
Here, Body Length = 76 cm
Sleeve Length = 25 cm
Chest Length = 55×2=110 cm (For both side)
Figure: A basic Trouser add his measurement
We get,
Fabric consumption =
=
=
=
= 0.19998 kg
The amount of fabric is just for 1 piece. Generally 12 pieces are counted with one.
Fabric consumption for 1 Dozen = 12×0.19998 kgs
= 2.399 kgs
Fabric consumption for 1 Dozen 2 kgs and 399 gms.
Calculation – 02:
Formula in Inch:
Here, Body Length = (28+ 1) inch
Sleeve Length = (9+1) inch
Chest Length = (21+1) inch =22 inch×2
= 44 inch
G.S.M = 180
According to formula,
Fabric consumption =
=
=
= 0.199920 kgs
The amount of fabric is just for 1 piece. Generally 12 pieces are counted with one.
Fabric consumption for 1 Dozen = 12×0.199920kgs
= 2.391 kgs
Fabric consumption for 1 Dozen 2 kgs and 391 gms.
Fabric consumption for Basic Trouser:
Calculation: Formula in Inch:
| Suppose one of Trouser’s Front rise (12.5+1) inch, Back rise (15.5+1) inch, Thai (Dia) (12+0.5) inch, In-seam (27+1) inch and G.S.M 180. Determine the fabric consumption for the basic Trouser. |
Solution:
Here, Front rise = (12.5+1) inch,
Back rise = (15.5+1) inch
Thai (Dia) = (12+0.5) inch
In-seam = (26.5+1) inch
G.S.M = 180
Figure: A basic Trouser add his measurement
According to formula–
Fabric length =