Fariha Knit Tex Ltd
VISION OF FARIHA KNIT TEX LIMITED
In the backdrop of a mercurial, ever-changing fashion world,Fariha knit tex Ltd considers its prime mission to suit every new taste, whim and demand of
Customers from around the world and all strains of human culture.
FNL acts on the basic premise that “fashion is an exploration into the images people seek to convey – about themselves and the way they live.”
So, in dealing with its target consumers, FNL mainly aims to know their perception about themselves and translates those into garments. Doing that, over the years, FNL designers have acquired an almost telepathic understanding of the consumers’ needs.
FNL has started manufacture and export garments since late 1990. Its mission is to produce the latest design; quality knit fabrics and apparels for international markets.
FNL is one of the few elite private sector business groups, which contributed wealth as well as welfare to the struggling economy of Bangladesh.
As time is essential to space so is taste to its products. The secret is love – which, paired with meticulous efficacy and a keen sensitivity to style, makes FNL an emerging brand destined to light up the horizon of fashion.
FNL has team of skilled and dedicated technocrats backed by adequate number of modern USA and European machinery and equipments to match international standard of all kinds of knitwear products.
General Information About The Factory:
Name of the factory: FARIHA KNIT TEX LTD.Type : 100 % Export Oriented Composite knitwear Industry
Year of Establishment : 1997
Status ( Legal Structure ) : Private Limited Company
Annual Production capacity : 7000 ton of knit fabric ( Open & tubular form )
Total Manpower: Male- 3750 Female-1250
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Address: Baroibogh,West Masdair , Fatullah,Narayanganj, Bangladesh.
DND ROAD
FNL
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FARIHA KNIT TEX Limited is located at Baroibogh , in Narayanganj about 3 km from the BISIC
7Product mix:
– 100 % cotton
– CVC (Chief Value Cotton) (60/40)
– Grey melange
* 5 % Viscose & 95% Cotton
* 10 % Viscose & 90% Cotton
* 15 % Viscose & 85 % Cotton
– Ecro melange (2%)
– Camel melange (1%, 2%)
– PC (52/48)
Project Cost: 90 core Taka
Different Departments:
Production Oriented Department:
• Yarn store
• Raw fabric store & Raw fabric inspection section
• Knitting
• Planning & Control
• Batching
• Chemical store
• Dyeing Section
• Finishing Section
• Dyeing lab section
• Wet lab
• Quality Control
• Maintenance
• Utility
• Water treatment plant
Supporting department:
– Prochrement
– Merchandising
– Marketing
– IT
– HRD
– Finance & accounting
– Medical
– Personnel Administration
– Security
REMARK:
It’s a wonderful project. Though it’s a new project but profitable for it’s strong management The main draw back was there is no Effluent treatment But within some days The Effluent treatment plant will be completed.
FARIHA KNIT TEX Ltd.(Dyeing Department) Manpower List :
| No. | Section | Person |
| 01 | GM/AGM | 01 |
| 02 | DM | 0l |
| 03 | ADM | 01 |
| 04 | SPO | 01 |
| 05 | P.O | 04 |
| 06 | Planning | 01 |
| 07 | Q.C / Q.I | 86 |
| 08 | Maintenance | 71 |
| 09 | Batch | 75 |
| 10 | Dyeing | 149 |
| 11 | Finishing | 139 |
| 12 | Store | 26 |
| 13 | Delivery | 29 |
| 14 | Washing | 23 |
| 15 | Accounts | 03 |
| 16 | Marketing | Ol |
| 17 | Store (Acc) | 02 |
| 18 | Ex.Of./’Time | 04 |
| 19 | Pion | 04 |
| Total | 621 |
Shift Change:
| Shift | From | To |
| A | 8 A.M. | 8 P.M. |
| B
_ |
8 P.M. | 8 A.M. |
Responsibility of production officer :
– Overall supervision of dyeing & finishing.
– Dyes & chemicals requisition issue & check.
– Program making, sample checking color measurement.
– Control the supervisors operators & helpers of machines .
– To give dye-line or the program slip according to daily production plan. Batch preparation & pH check
– To rectify the finished fabric which rejected from quality control department .
– To check daily production report
– To study dye & chemicals nature delivery by the manufacture & applied them correctly to the production to get best product .
Job Description:
Title : Production Officer.
Dept.: Dyeing
Report to : Senior production officer
Job summery : To plan execute & follow up the production activities & control the quality production with related activities .
Title : Senior Production Officer
Dept.: Dyeing
Report to : Dyeing Manger
Job summery :To plan execute & follow up the production activities & control the quality production with related activities .
REMARK :
In this dyeing plan all the P.O ,S.P.O & D.M are technical person . Thus why efficiency of this section is very high .
List of Machines
| Department | Machine type | No. of machine |
| Grey Fabric Store & inspection | Fabric inspection m/c | 3 |
| Batching | Back sewing m/c | 01 |
| Turning m/c | 02 | |
| Plaiting m/c | 02 | |
| Overlock m/c | 02 | |
| Dyeing floor | Winch dyeing m/c(Environmental ) | 12 |
| Winch dyeing m/c (High Pressure) | 9 | |
| Dark Room | Light Box | 02 |
| LAB | Ahiba Naunce-( Sample Dyeing m/c) | 04 |
| Fongs ( S-D.M ) | 02 | |
| Lab Extractor | 02 | |
| Dryer | 01 | |
| Yarn Twist Tester | 01 | |
| Incubator ( Oven ) | 01 |
| Lab | Verivide Light Cabinet
Cac 120 |
01 | |
| Hot Plate (Single Burner) | 01 | ||
| Computer | 01 | ||
| Philips Hot Iron | 01 | ||
| Handy Data color | 02 | ||
| . Dryer | 02 | ||
| Rota Wash | 01 | ||
| Commercial Washer | 02 | ||
| Electronic Crock meter | 02 | ||
| Manual crock meter | 01 | ||
| Perspiration tester | 01 | ||
| pH Meter | 03 | ||
| Finishing | Dewatering & Detwisting m/c | 02 | |
| Efficient Shrinkage Dryer | 01 | ||
| Compactor(Tubular) | 02 | ||
| Santashrink Jumbo Dryer | 01 | ||
| Open width Compactor | 02 | ||
| Slitting & Dewatering m/c | 03 | ||
| Brushing m/c | 01 | ||
| Industrial Washer | 03 | ||
| Stenter | 01 | ||
| Calender | 01 | ||
| Backsewing m/c | 01 | ||
| Peach finish | 02 | ||
Lay out plan of FNL
Machine Specifications
Grey Inspection Machines :
1. Brand Name :UZU
Model : U2- 90031
Country Of Origin : Thailand
Serial No : 0095172
Motor: 210 HP
Power: 220 V
2. Brand Name: HSING CHENG
Model: HC-TIM -1500 mm
Country Of Origin : Thailand
No of motor: 02
Motor: 210 HP
Power : 220 V
Year of Manufacture : 200
Batch Section:
1. Back sewing machine
Manufacture: MTG MECCANICA SNC
Country Of Origin : Italy
2. Turning Machines
Brand Name: HSING CHENG
Model: HC-TFM -1500 mm
Country Of Origin : Thailand
No of motor: 02
Motor: 210 HP
Power: 220 V
Year of Manufacture : 2005
3. Over lock Machine
Brand Name: JUKI
Model No: 3614
Country Of Origin : Japan
Lay out plan of Dyeing-Finishing floor
Dyeing Machines (Winch Dyeing Machine):
Machine No: 01
Brand Name: FONGS
Model: GN 6-SR -6T
Serial No :26012102
Country Of Origin : Honkong
Machine Type: ATM Machine
Capacity: 1000Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: O4
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Year Built : 2002
Machine No: 2
Brand Name: FONGS
Model: GN 6-SR -4T
Serial No :26012101
Country Of Origin : Honkong
Machine Type:ATM Machine
Capacity: 750 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 04
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Year Built : 2002
Machine No: 03
Brand Name: FONGS
Model : GN-18 M-4 T
Serial No :2G011473
Country Of Origin : Honkong
Machine Type :Environmental
Machine Capacity :600 Kg
Cycle time : 03 min
No of cycle 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 04
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2001
Machine No: 04
Brand Name: FONGS
Model: GN-18 M-4 T
Serial No :24010297
Country Of Origin : Honkong
Machine Type :Environmental
Machine Capacity :500 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 04 No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2000
Machine No: 05
Brand Name: FONGS
Model: GN-6 SR-3T
Serial No :26012100
Country Of Origin : Honkong
Machine Type: ATM Machine
Capacity: 750 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed :250 m/min
No of Nozzle: 03
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required: 700 Kpa
Design temp. : 140 ° C
Year Built : 2002
Machine No: 06
Brand Name: FONGS
Model: GN-18 M-3T
Serial No :24010325
Country Of Origin : Hong kong
Machine Type :Environmental
Machine Capacity :1000 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle : 06
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2000
Machine No: 07
Brand Name: FONGS
Model: GN-6-2T
Serial No :23009446
Country Of Origin : Honkong
Machine Type :HTHP
Machine Capacity :250 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 02
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 1998
Machine No: 08
Brand Name: FONGS
Model: GN-18 M-2T
Serial No :23009199
Country Of Origin : Honkong
Machine Type :HTHP
Machine Capacity :500 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle : 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 1998
Machine No: 09
Brand Name: FONGS
Model: GN-18-2T
Serial No :23009200
Country Of Origin : Honkong
Machine Type: HTHP Machine
Capacity: 1000Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 06
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 1998
Machine No: 10
Brand Name: FONGS
Model: ECO-6-2T
Serial No :28015334
Country Of Origin : Honkong
Machine Type: HP/HT
Machine Capacity: 750 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 02
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built: 2003
Machine No: 11
Brand Name: AK
Model: GN-6-1T
Serial No :23009447
Country Of Origin : KOREAN
Machine Type :ATM
Machine Capacity :400 Kg
Cycle time: 03 min
No of cycle: 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required: 700 Kpa
Design temp. : 140 ° C
Year Built: 1998
Machine No: 12
Brand Name: AK
Model: GN-18 M-4 T
Serial No :26011472
Country Of Origin : Honkong
Machine Type :ATM
Machine Capacity :400 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 0 1
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required: 700 Kpa
Design temp.: 140 ° C
Year Built: 1998
Machine No: 13
Brand Name: FONGS
Model: ECO-38-6T
Serial No :28014582
Country Of Origin : Honkong
Machine Type: Environmental Machine
Capacity: 250Kg
Cycle time: 03 min
No of cycle: 12
Main pump speed :80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 02
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built: 2003
Machine No: 14
Brand Name: AK
Model: ECO-38-6T
Serial No :28014581
Country Of Origin : KOREAN
Machine Type: Environmental Machine
Capacity: 600 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 06
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2003
Machine No: 15
Brand Name: AK
Model: ECO-38-4T
Serial No :28015424
Country Of Origin : KOREAN
Machine Type: Environmental Machine
Capacity: 800Kg
Cycle time: 03 min
No of cycle: 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 02
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2003
Machine No: 16
Brand Name: FONGS
Model: ALLFIT -6O
Serial No : 26012103
Country Of Origin : Honkong
Machine Type :HP/HT Machine
Capacity: 100 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 02 N
o of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2001
Machine No: 11 B
Brand Name: FONGS
Model: ALLFIT -30
Serial No :29017180
Country Of Origin : Honkong
Machine Type :HP/HT
Machine Capacity :30 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 C 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required: 700 Kpa
Design temp. : 140 ° C
Year Built : 2004
Machine No: 11 C
Brand Name: FONGS
Model: ALLFIT -30
Serial No :29017183
Country Of Origin : Honkong
Machine Type :HP/HT
Machine Capacity :30 Kg Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2004
Machine No: 11 D
Brand Name: FONGS
Model: ALLFIT -30
Serial No :29017182
Country Of Origin : Honkong
Machine Type :HP/HT
Machine Capacity :30 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 0 1
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built: 2004
Machine No: 11 E
Brand Name: FONGS
Model: ALLFIT -30
Serial No :29017181
Country Of Origin : Honkong
Machine Type :HP/HT
Machine Capacity :30 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle : 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2004
Machine No: 12
Brand Name: FONGS
Model: GN-18
Serial No :24010324
Country Of Origin: CHINA
Machine Type :Environmental
Machine Capacity: 100 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed :80-150 m/min
Winch speed :250 m/min
No of Nozzle: 0 1
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2000
Machine No: 13
Sample Dyeing m/c:
Brand: Ugoloni
Origin : Italy
Capacity: 20 Kg.
Machine No: 14 A
Brand Name: FONGS
Model: ECO-38-1T
Serial No: 2801420
Country Of Origin : Honkong
Machine Type :Environmental Machine
Capacity: 150 Kg
Cycle time: 03 min
No of cycle: 12
Main pump speed: 80-150 m/min
Winch speed :250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2003
Machine No: 14 B
Brand Name: FONGS
Model: ECO-38-1T
Serial No: 2801421
Country Of Origin : Honkong
Machine Type :Environmental
Machine Capacity: 150 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required : 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2003
Machine No: 14 C
Brand Name: FONGS
Model: ECO-38-1T
Serial No: 28015419
Country Of Origin : Honkong
Machine Type :Environmental Machine
Capacity: 150 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed : 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 ° C
Year Built : 2003
Machine No: 14 D
Brand Name: FONGS
Model: ECO-38-1T
Serial No: 28015418
Country Of Origin : Honkong
Machine Type : Environmental
Machine Capacity: 150 Kg
Cycle time: 03 min
No of cycle : 12
Main pump speed: 80-150 m/min
Winch speed: 250 m/min
No of Nozzle: 01
No of motor: 08
Power: 415 V 3 @ 50 Hz
Water supply pressure req. : 300 Kpa
Compressed Air pressure required: 700 Kpa
Steam pressure required : 700 Kpa
Design temp. : 140 °C , Year Built : 2003
FINISHING MACHINES:
1. Slitting & Dewatering m/c
M/C quantity : 01
Brand-BIANCO
Origin-Italy
Pressure -4-4.5 bar
Output / Input Dancing R/1 pressure -0.5 bar
Power supply-400 volt
Utility Used : Electricity
Main Function :-To cut the tubular fabric for opening .
-To remove a slight amount of water in padding zone
2. Dewatering & Detwisting M/C
M/C quantity: 02
Brand -Santex
Origin-Switzerland
Extraction ( % )- 60 % ( approx }
Maxm Width capacity -140 cm
Workable Width -42 “
Year of manufacture: 1998
Other points :
Speed -66 yd/min ( Single jersey ) -50-55 yd/min (Rib/ Interlock )
Padder pressure -3.5 bar ( Single jersey ) -4-4.5 bar ( Rib / Interlock
There are shapes to control the dia of fabric.
4. SANTASHRINK JUMBO DRYER
M/C quantity : 01
Brand -SANTEX
Origin- Switzerland
Year of construction : 2003
5. Compactor (Tubular)
M/C quantity : 02
Brand -TUBETEX Origin-U.S.A
Year of construction :
Maxm line speed: 80 m/min
Useable line speed: 45 m/min
Maxm dia :55 “
Workable dia : 48 “
G.S.M Control : Maxm 20 % increase after compacting
M/c temp.- 95° C
Main Function : Dia Control, G.S.M Control, Shrinkage Control
Utility Used : Gas, Electricity, Steam
Sensor Position :
-Shoe pressure ( Two Shoe )
-Retard Roller ratio
-Pliater Ratio
-Edge drive ratio
-Near-far pressure
-Take-out roller ratio
-Conveyor Roller ratio
6. OPENWIDTH COMPACTOR:
M/C quantity : 02
Brand -TUBE-TEX
Origin-U.S.A
Maxm line speed: 60 m/min
Useable line speed: 30 m/min Maxm dia :95 “
Workable dia :90″
Steam box temp.-80° C
Feed R/L temp.-105° C
Over feed ( %)-upto 50 %
Shoe pressure : Maxm-18 Minm-5
Main Function :
-Width Control
-G.S.M Control
-To impart dimensional stability
Sensor Position :
-Shoe pressure ( One shoe )
-Retard Roller ratio
-Pliater Ratio
-Right-Left roller pressure
-Take-out roller ratio
-Conveyor Roller ratio
7. Compacting Calender :
M/C quantity : 01
Brand -SANTEX
Origin-Switzerland
Year of manufacture: 1998
8. STENTER :
M/C quantity : 02
Brand -TUBE-TEX
Origin-U.S.A
Maxm dia :111 “
Workable dia :100″
Temp.-120-140° C
Speed-20-50 m/min
Padder Pressure: 4-4.5 bar
Other points :
– Coarse & wales become align & even distribution by MAHLO in the feed side
– Bowing of fabric become straight
– 6 chamber ,12 burner ,12 blower.
– 12 nozzle at every chamber.
– 8 shape to control the width .
– Maxm width is not used because pin penetration is difficult & chains are
– Temperature control depends on shade condition . -In every chamber fabric width should be same .
Sensor points : Fabric speed, Fabric width, Temperature, Over feeding speed.
Utility Used: Gas, Electricity, Steam
9.Sweading M/C :
M/C quantity : 01
Brand -TUBETEX
Model: 10 GS X 1952
Origin-U.S.A
Year of manufacture-2005
Voltage – 400 V
Normal Current – 96 amp.
No of Pile :03
No of Counter-Pile :03
Setting Point :
Taker -in- Tension (14 K/g)
Drum Tension (47 K/g)
Fabric Return Tension (15 K/g)
Plaiter Tension (14 K/g)
R.p.m of drum (22)
Fabric Speed (10 m/min)
Pile/Counter Pile Speed ( 80-90 m/min )
10.Raising M/C :
M/C quantity : 01
Brand -GEMATEX
Model: KRM 6725
Origin-Germany
Year of manufacture-1999
Voltage – 400 V
Nominal Current -63 A
No of Pile :12
No of Counter-Pile :12
Dyeing Lab Section :
Sample Dyeing M/C :
Brand Name: AHIBA NUANCE
Capacity : 20 pots
Pot Capacity: 150 ml
Country: USA
Purpose :Sample dyeing
Heating System : Infrared
Sample Dyeing M/C :
Brand Name: FONGS
Capacity : 12 pots
Pot Capacity: 150 ml .
Country :HONKONG
Purpose: Sample dyeing
Heating System : Electricity
Auto Dispensing M/C :
Brand Name :DATA COLOR
Capacity : 42 pots
Pot Capacity: 950 ml
Dispensing Capacity : 12 pots
Country: TAIWAN
Purpose : Laboratory dispensing & pipe ting
Software: USA
Max. Capacity :220 gm
Min.Capacity : 0.02 gm
Country: TAIWAN
Purpose : Laboratory dispensing & pipeting
Software: USA
Color matching Light Box:
Brand: Verivide
Light Source : 4 types TL 83,D65,F,UV
Country: UK
THE TYPES OF RAW MATERIAL(YARN STOCK) USED IN THE FNL AND THEIR SOURCES INCLUDING PRICES ARE GIVEN IN THE CHART OF DAILY YARN STOCK(AS NO:03/09/08)
Raw material is a unique substances in any production oriented textile industry It plays a vital role in case of continuous production & for high quality fabric .
Types of raw material:
• Fabric
• Dyestuff
• Chemical & auxiliaries
Name & Sources of raw materials :
Grey Fabric :
• Single Jersey
• Single jersey with lycra
• Interlock
• Terry
• Single Lacoste
• Double Lacoste
• Rib
• Rib with Lycra
• 1 X 1 Rib
• 2X2 Rib
• 9X2 Rib
Fabric Sources :
• Knitexcel
• Apple Knit
• Energy group
• Dream Fashion
• Barnali Textile
• Alahi knitting
• Noor Textile
• Mother Knitting
• Microfibre
• Ibrahim Knitex
Basic Chemicals :
• Acetic Acid
• Soda Ash
• Caustic Soda
• Oxalic Acid
• Sodium hydrosulphate
Annual Requirment of Grey fabric : 4800 tons
Produced in KCL : 3000 tons
Brought in from other sources : 1800 tons
Dyes :
The following dyes are used:
1.Reactive
2.Disperse
| Name of Dyes | Supplier | Store(kg) | Godown(kg) | Rate (Tk/Kg ) |
| Cibacron Yellow – F4G | CIBA | 19.801 | 30 | 1690 |
| Cibacron Yellow FN2R | “ | 60.811 | 300 | 1361 |
| Cibacron Orange – FNR | “ | 12.444 | 0 | 2017 |
| Cibacron Scarlet -F3G | “ | 6.374 | 0 | 2216 |
| Cibacron Red-FN3G | “ | 67.485 | 270 | 2089 |
| Cibacron Red-FNR | “ | 49.82 | 425 | 1194 |
| Cibacron Red-FN2BL | “ | 16.666 | 380 | 1700 |
| Cibacron Scarlet -FN6G | “ | 24.99 | 25 | 2153 |
| Cibacron Navy –WB | “ | 80.956 | 300 | 435 |
| Cibacron Red -WB 150 % | “ | 84.961 | 50 | 745 |
| Cibacron Red -HDN 200 % | “ | 54.63 | 0 | 1400 |
| Cibacron Turquish –HGN | “ | 57.081 | 225 | 702.5 |
| Bluton – BVB | “ | 72.234 | 180 | 440 |
| Bezactive Yellow S-MAX | CHT | 62.355 | 875 | 742 |
| Bezactive Blue S-GLD | “ | 8.423 | 0 | 1625 |
| Bezactive Blue SFR | “ | 24.682 | 0 | 2048 |
| Bezactive Red S-3B | “ | 26.714 | 75 | 705 |
| Bezactive Red S-MAX | “ | 69.314 | 0 | 758 |
| Bezactive Yellow S-8G | “ | 14.049 | 0 | 1203 |
| Terasil Black SRL-O1 | CIBA | 4.862 | 0 | 1200 |
| Terasil Black W-NS | “ | 18.605 | 75 | 1789 |
| Terasil Blue BGE-01 | “ | 34.241 | 25 | 1882 |
| Terasil Blue WBLS | “ | 27.085 | 40 | 3000 |
| Terasil Navy GRLC | “ | 18.443 | 0 | 967.94 |
| Terasil Red WRS | “ | 36.855 | 100 | 2494 |
| Terasil Violet BL-01 | “ | 17.049 | 25 | 2711 |
| Terasil Yellow W-4G | “ | 23.571 | 15 | 930 |
| Remazol Blue-RR | “ | 32.586 | 200 | 1073 |
| Remazol Yellow-RR | “ | 22.713 | 100 | 962 |
| Remazol Red –RR | “ | 9.573 | 475 | 962 |
| Remazol Brillient Yellow -3GL | “ | 0.268 | 0 | 1800 |
| Remazol Tarquise Blue-G | “ | 27.067 | 0 | 550 |
| Dychufix Yellow- EC | DYSIN | 134.14 | 200 | 452 |
| Dychufix Red -EC
_ |
“ | 99.171 | 1660 | 494 |
| Dychufix Blue BR-XF 150 % | “ | 24.208 | 60 | 1425 |
| Dychufix Red 2B-XF 150% | “ | 45.414 | 140 | 475 |
| Dychufix Turquoise Blue –G | “ | 66.083 | 0 | 427.5 |
| Dychufix Crimson MX-ED | “ | 157.329 | 1360 | 591 |
| Dychufix Navy Blue EC | “ | 185 | 1628 | 585 |
| Reactive Starfix Black –GR | 559.402 | 750 | 335 | |
| Everzol Brill. Blue –RSPL | 42.561 | 50 | 1100 | |
| Flabine -7GFE | 0.398 | 0 | 12000 |
Chemicals:
| Chemicals Name | Supplier | Price (Tk/Kg ) | Mode of Action |
| Kappasol AF 200 | Kappachem | 371 | Antifoam |
| Kappwet BOS | Kappachem | 350 | Wetting (Detergent) |
| Kappquest FE | Kappachem | 147 | Sequestering |
| Kappazone H53 | Kappachem | 142 | Peroxide stabilizer |
| Kappasoft BD | Kappaachem | 283 | Cationic Softener |
| Kappasoft SM | Kappachem | 284 | Silicon Softener |
| Kappatex R98 | Kappachem | 345 | Reducing Agent |
| Invatex PC | CIBA | 139 | Peroxide Killer |
| Silvatol FLN | CIBA | 467 | Anti Oil |
| Cibecel DBC | CIBA | 176 | Leveling gent |
| Irgasol CO-NEW | CIBA | 346 | Sequestering, |
| Cibapon R | CIBA | 324 | Soaping Agent |
| Eriopon OS | CIBA | 573 | Reducing agent |
| Invatex AC | CIBA | 180 | Core neutralizing |
| Cibafix ECO | CIBA | 396 | Fixing |
| Tinofix FRD | CIBA | 316 | Fixing |
| Irgasol DAM | CIBA | 271 | Fixing Remover |
| Cibatex AB45 | CIBA | 188 | High Temp. pH Stabilizer |
| Univadine DIF | CIBA | 468 | DisperseLevelingAgent |
| Romapon 173 | Dystar | 88.53 | Anticrease |
| RogIyr BIO97600 | Dystar | 517.84 | Engyme |
| Acetic Acid | Taiwan | 89 | Acid |
| Soda Ash | China | 26 | Alkali |
| Glaubar Salt | China | 16.28 | Electrolyte |
| Caustic Soda | China | 52.34 | Alkali |
| Hydrogen peroxide 50% | India | 45.4 | Bleaching Agent |
| Oxalic Acid | 75 | Acid |
Lay out plan of Lab Section
Tumble Dryer:
Model: G 511 V
Country: ITALY
Purpose : Drying
Mini Dryer:
Country: ITALY
Purpose : Drying
Temp.: Max 300°
Wash Fastness Tester :
Brand Name :Rota Wash
Capacity : 24 pots
Temp.: Max 100°
Country: UK
Lab Extractor M/C :
Country: UK
Purpose: Squeezing