Fariha Knit Tex Ltd

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Fariha Knit Tex Ltd

VISION OF FARIHA KNIT TEX LIMITED

In the backdrop of a mercurial, ever-changing fashion world,Fariha knit tex Ltd considers its prime mission to suit every new taste, whim and demand of

Customers from around the world and all strains of human culture.

FNL acts on the basic premise that “fashion is an exploration into the images people seek to convey – about themselves and the way they live.”

So, in dealing with its target consumers, FNL mainly aims to know their perception about themselves and translates those into garments. Doing that, over the years, FNL designers have acquired an almost telepathic understanding of the consumers’ needs.

FNL has started manufacture and export garments since late 1990. Its mission is to produce the latest design; quality knit fabrics and apparels for international markets.

FNL is one of the few elite private sector business groups, which contributed wealth as well as welfare to the struggling economy of Bangladesh.

As time is essential to space so is taste to its products. The secret is love – which, paired with meticulous efficacy and a keen sensitivity to style, makes FNL an emerging brand destined to light up the horizon of fashion.

FNL has team of skilled and dedicated technocrats backed by adequate number of modern USA and European machinery and equipments to match international standard of all kinds of knitwear products.

General Information About The Factory:

Name of the factory: FARIHA KNIT TEX LTD.Type : 100 % Export Oriented Composite knitwear Industry

Year of Establishment : 1997

Status ( Legal Structure ) : Private Limited Company

Annual Production capacity : 7000 ton of knit fabric ( Open & tubular form )

Total Manpower: Male- 3750 Female-1250

LOCATION OF FNL

Address: Baroibogh,West Masdair , Fatullah,Narayanganj, Bangladesh.

DND ROAD

FNL

FATULLAH BISIC

FARIHA KNIT TEX Limited is located at Baroibogh , in Narayanganj about 3 km from the BISIC

7Product mix:

– 100 % cotton

– CVC (Chief Value Cotton) (60/40)

– Grey melange

* 5 % Viscose & 95% Cotton

* 10 % Viscose & 90% Cotton

* 15 % Viscose & 85 % Cotton

– Ecro melange (2%)

– Camel melange (1%, 2%)

– PC (52/48)

Project Cost: 90 core Taka

Different Departments:

Production Oriented Department:

• Yarn store

• Raw fabric store & Raw fabric inspection section

• Knitting

• Planning & Control

• Batching

• Chemical store

• Dyeing Section

• Finishing Section

• Dyeing lab section

• Wet lab

• Quality Control

• Maintenance

• Utility

• Water treatment plant

Supporting department:

– Prochrement

– Merchandising

– Marketing

– IT

– HRD

– Finance & accounting

– Medical

– Personnel Administration

– Security

REMARK:

It’s a wonderful project. Though it’s a new project but profitable for it’s strong management The main draw back was there is no Effluent treatment But within some days The Effluent treatment plant will be completed.

FARIHA KNIT TEX Ltd.(Dyeing Department) Manpower List :

No.SectionPerson
01GM/AGM01
02DM0l
03ADM01
04SPO01
05P.O04
06Planning01
07Q.C / Q.I86
08Maintenance71
09Batch75
10Dyeing149
11Finishing139
12Store26
13Delivery29
14Washing23
15Accounts03
16MarketingOl
17Store (Acc)02
18Ex.Of./’Time04
19Pion04
Total621

Shift Change:

ShiftFromTo
A8 A.M.8 P.M.
B

_

8 P.M.8 A.M.

Responsibility of production officer :

– Overall supervision of dyeing & finishing.

– Dyes & chemicals requisition issue & check.

– Program making, sample checking color measurement.

– Control the supervisors operators & helpers of machines .

– To give dye-line or the program slip according to daily production plan. Batch preparation & pH check

– To rectify the finished fabric which rejected from quality control department .

– To check daily production report

– To study dye & chemicals nature delivery by the manufacture & applied them correctly to the production to get best product .

Job Description:

Title : Production Officer.

Dept.: Dyeing

Report to : Senior production officer

Job summery : To plan execute & follow up the production activities & control the quality production with related activities .

Title : Senior Production Officer

Dept.: Dyeing

Report to : Dyeing Manger

Job summery :To plan execute & follow up the production activities & control the quality production with related activities .

REMARK :

In this dyeing plan all the P.O ,S.P.O & D.M are technical person . Thus why efficiency of this section is very high .

List of Machines

DepartmentMachine typeNo. of machine
Grey Fabric Store & inspectionFabric inspection m/c3
BatchingBack sewing m/c01
Turning m/c02
Plaiting m/c02
Overlock m/c02
Dyeing floorWinch dyeing m/c(Environmental )12
Winch dyeing m/c (High Pressure)9
Dark RoomLight Box02
LABAhiba Naunce-( Sample Dyeing m/c)04
Fongs ( S-D.M )02
Lab Extractor02
Dryer01
Yarn Twist Tester01
Incubator ( Oven )01
LabVerivide Light Cabinet

Cac 120

01
Hot Plate (Single Burner)01
Computer01
Philips Hot Iron01
Handy Data color02
. Dryer02
Rota Wash01
Commercial Washer02
Electronic Crock meter02
Manual crock meter01
Perspiration tester01
pH Meter03
FinishingDewatering & Detwisting m/c02
Efficient Shrinkage Dryer01
Compactor(Tubular)02
Santashrink Jumbo Dryer01
Open width Compactor02
Slitting & Dewatering m/c03
Brushing m/c01
Industrial Washer03
Stenter01
Calender01
Backsewing m/c01
Peach finish02

Lay out plan of FNL

Machine Specifications

Grey Inspection Machines :

1. Brand Name :UZU

Model : U2- 90031

Country Of Origin : Thailand

Serial No : 0095172

Motor: 210 HP

Power: 220 V

2. Brand Name: HSING CHENG

Model: HC-TIM -1500 mm

Country Of Origin : Thailand

No of motor: 02

Motor: 210 HP

Power : 220 V

Year of Manufacture : 200

Batch Section:

1. Back sewing machine

Manufacture: MTG MECCANICA SNC

Country Of Origin : Italy

2. Turning Machines

Brand Name: HSING CHENG

Model: HC-TFM -1500 mm

Country Of Origin : Thailand

No of motor: 02

Motor: 210 HP

Power: 220 V

Year of Manufacture : 2005

3. Over lock Machine

Brand Name: JUKI

Model No: 3614

Country Of Origin : Japan

Lay out plan of Dyeing-Finishing floor

 

Dyeing Machines (Winch Dyeing Machine):

Machine No: 01

Brand Name: FONGS

Model: GN 6-SR -6T

Serial No :26012102

Country Of Origin : Honkong

Machine Type: ATM Machine

Capacity: 1000Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: O4

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Year Built : 2002

Machine No: 2

Brand Name: FONGS

Model: GN 6-SR -4T

Serial No :26012101

Country Of Origin : Honkong

Machine Type:ATM Machine

Capacity: 750 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 04

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Year Built : 2002

Machine No: 03

Brand Name: FONGS

Model : GN-18 M-4 T

Serial No :2G011473

Country Of Origin : Honkong

Machine Type :Environmental

Machine Capacity :600 Kg

Cycle time : 03 min

No of cycle 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 04

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2001

Machine No: 04

Brand Name: FONGS

Model: GN-18 M-4 T

Serial No :24010297

Country Of Origin : Honkong

Machine Type :Environmental

Machine Capacity :500 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 04 No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2000

Machine No: 05

Brand Name: FONGS

Model: GN-6 SR-3T

Serial No :26012100

Country Of Origin : Honkong

Machine Type: ATM Machine

Capacity: 750 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed :250 m/min

No of Nozzle: 03

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required: 700 Kpa

Design temp. : 140 ° C

Year Built : 2002

Machine No: 06

Brand Name: FONGS

Model: GN-18 M-3T

Serial No :24010325

Country Of Origin : Hong kong

Machine Type :Environmental

Machine Capacity :1000 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle : 06

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2000

Machine No: 07

Brand Name: FONGS

Model: GN-6-2T

Serial No :23009446

Country Of Origin : Honkong

Machine Type :HTHP

Machine Capacity :250 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 02

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 1998

Machine No: 08

Brand Name: FONGS

Model: GN-18 M-2T

Serial No :23009199

Country Of Origin : Honkong

Machine Type :HTHP

Machine Capacity :500 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle : 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 1998

Machine No: 09

Brand Name: FONGS

Model: GN-18-2T

Serial No :23009200

Country Of Origin : Honkong

Machine Type: HTHP Machine

Capacity: 1000Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 06

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 1998

Machine No: 10

Brand Name: FONGS

Model: ECO-6-2T

Serial No :28015334

Country Of Origin : Honkong

Machine Type: HP/HT

Machine Capacity: 750 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 02

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built: 2003

Machine No: 11

Brand Name: AK

Model: GN-6-1T

Serial No :23009447

Country Of Origin : KOREAN

Machine Type :ATM

Machine Capacity :400 Kg

Cycle time: 03 min

No of cycle: 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required: 700 Kpa

Design temp. : 140 ° C

Year Built: 1998

Machine No: 12

Brand Name: AK

Model: GN-18 M-4 T

Serial No :26011472

Country Of Origin : Honkong

Machine Type :ATM

Machine Capacity :400 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 0 1

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required: 700 Kpa

Design temp.: 140 ° C

Year Built: 1998

Machine No: 13

Brand Name: FONGS

Model: ECO-38-6T

Serial No :28014582

Country Of Origin : Honkong

Machine Type: Environmental Machine

Capacity: 250Kg

Cycle time: 03 min

No of cycle: 12

Main pump speed :80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 02

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built: 2003

Machine No: 14

Brand Name: AK

Model: ECO-38-6T

Serial No :28014581

Country Of Origin : KOREAN

Machine Type: Environmental Machine

Capacity: 600 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 06

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2003

Machine No: 15

Brand Name: AK

Model: ECO-38-4T

Serial No :28015424

Country Of Origin : KOREAN

Machine Type: Environmental Machine

Capacity: 800Kg

Cycle time: 03 min

No of cycle: 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 02

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2003

Machine No: 16

Brand Name: FONGS

Model: ALLFIT -6O

Serial No : 26012103

Country Of Origin : Honkong

Machine Type :HP/HT Machine

Capacity: 100 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 02 N

o of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2001

Machine No: 11 B

Brand Name: FONGS

Model: ALLFIT -30

Serial No :29017180

Country Of Origin : Honkong

Machine Type :HP/HT

Machine Capacity :30 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 C 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required: 700 Kpa

Design temp. : 140 ° C

Year Built : 2004

Machine No: 11 C

Brand Name: FONGS

Model: ALLFIT -30

Serial No :29017183

Country Of Origin : Honkong

Machine Type :HP/HT

Machine Capacity :30 Kg Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2004

Machine No: 11 D

Brand Name: FONGS

Model: ALLFIT -30

Serial No :29017182

Country Of Origin : Honkong

Machine Type :HP/HT

Machine Capacity :30 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 0 1

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built: 2004

Machine No: 11 E

Brand Name: FONGS

Model: ALLFIT -30

Serial No :29017181

Country Of Origin : Honkong

Machine Type :HP/HT

Machine Capacity :30 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle : 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2004

Machine No: 12

Brand Name: FONGS

Model: GN-18

Serial No :24010324

Country Of Origin: CHINA

Machine Type :Environmental

Machine Capacity: 100 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed :80-150 m/min

Winch speed :250 m/min

No of Nozzle: 0 1

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2000

Machine No: 13

Sample Dyeing m/c:

Brand: Ugoloni

Origin : Italy

Capacity: 20 Kg.

Machine No: 14 A

Brand Name: FONGS

Model: ECO-38-1T

Serial No: 2801420

Country Of Origin : Honkong

Machine Type :Environmental Machine

Capacity: 150 Kg

Cycle time: 03 min

No of cycle: 12

Main pump speed: 80-150 m/min

Winch speed :250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2003

Machine No: 14 B

Brand Name: FONGS

Model: ECO-38-1T

Serial No: 2801421

Country Of Origin : Honkong

Machine Type :Environmental

Machine Capacity: 150 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required : 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2003

Machine No: 14 C

Brand Name: FONGS

Model: ECO-38-1T

Serial No: 28015419

Country Of Origin : Honkong

Machine Type :Environmental Machine

Capacity: 150 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed : 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 ° C

Year Built : 2003

Machine No: 14 D

Brand Name: FONGS

Model: ECO-38-1T

Serial No: 28015418

Country Of Origin : Honkong

Machine Type : Environmental

Machine Capacity: 150 Kg

Cycle time: 03 min

No of cycle : 12

Main pump speed: 80-150 m/min

Winch speed: 250 m/min

No of Nozzle: 01

No of motor: 08

Power: 415 V 3 @ 50 Hz

Water supply pressure req. : 300 Kpa

Compressed Air pressure required: 700 Kpa

Steam pressure required : 700 Kpa

Design temp. : 140 °C , Year Built : 2003

FINISHING MACHINES:

1. Slitting & Dewatering m/c

M/C quantity : 01

Brand-BIANCO

Origin-Italy

Pressure -4-4.5 bar

Output / Input Dancing R/1 pressure -0.5 bar

Power supply-400 volt

Utility Used : Electricity

Main Function :-To cut the tubular fabric for opening .

-To remove a slight amount of water in padding zone

2. Dewatering & Detwisting M/C

M/C quantity: 02

Brand -Santex

Origin-Switzerland

Extraction ( % )- 60 % ( approx }

Maxm Width capacity -140 cm

Workable Width -42 “

Year of manufacture: 1998

Other points :

Speed -66 yd/min ( Single jersey ) -50-55 yd/min (Rib/ Interlock )

Padder pressure -3.5 bar ( Single jersey ) -4-4.5 bar ( Rib / Interlock

There are shapes to control the dia of fabric.

4. SANTASHRINK JUMBO DRYER

M/C quantity : 01

Brand -SANTEX

Origin- Switzerland

Year of construction : 2003

5. Compactor (Tubular)

M/C quantity : 02

Brand -TUBETEX Origin-U.S.A

Year of construction :

Maxm line speed: 80 m/min

Useable line speed: 45 m/min

Maxm dia :55 “

Workable dia : 48 “

G.S.M Control : Maxm 20 % increase after compacting

M/c temp.- 95° C

Main Function : Dia Control, G.S.M Control, Shrinkage Control

Utility Used : Gas, Electricity, Steam

Sensor Position :

-Shoe pressure ( Two Shoe )

-Retard Roller ratio

-Pliater Ratio

-Edge drive ratio

-Near-far pressure

-Take-out roller ratio

-Conveyor Roller ratio

6. OPENWIDTH COMPACTOR:

M/C quantity : 02

Brand -TUBE-TEX

Origin-U.S.A

Maxm line speed: 60 m/min

Useable line speed: 30 m/min Maxm dia :95 “

Workable dia :90″

Steam box temp.-80° C

Feed R/L temp.-105° C

Over feed ( %)-upto 50 %

Shoe pressure : Maxm-18 Minm-5

Main Function :

-Width Control

-G.S.M Control

-To impart dimensional stability

Sensor Position :

-Shoe pressure ( One shoe )

-Retard Roller ratio

-Pliater Ratio

-Right-Left roller pressure

-Take-out roller ratio

-Conveyor Roller ratio

7. Compacting Calender :

M/C quantity : 01

Brand -SANTEX

Origin-Switzerland

Year of manufacture: 1998

8. STENTER :

M/C quantity : 02

Brand -TUBE-TEX

Origin-U.S.A

Maxm dia :111 “

Workable dia :100″

Temp.-120-140° C

Speed-20-50 m/min

Padder Pressure: 4-4.5 bar

Other points :

– Coarse & wales become align & even distribution by MAHLO in the feed side

– Bowing of fabric become straight

– 6 chamber ,12 burner ,12 blower.

– 12 nozzle at every chamber.

– 8 shape to control the width .

– Maxm width is not used because pin penetration is difficult & chains are

– Temperature control depends on shade condition . -In every chamber fabric width should be same .

Sensor points : Fabric speed, Fabric width, Temperature, Over feeding speed.

Utility Used: Gas, Electricity, Steam

9.Sweading M/C :

M/C quantity : 01

Brand -TUBETEX

Model: 10 GS X 1952

Origin-U.S.A

Year of manufacture-2005

Voltage – 400 V

Normal Current – 96 amp.

No of Pile :03

No of Counter-Pile :03

Setting Point :

Taker -in- Tension (14 K/g)

Drum Tension (47 K/g)

Fabric Return Tension (15 K/g)

Plaiter Tension (14 K/g)

R.p.m of drum (22)

Fabric Speed (10 m/min)

Pile/Counter Pile Speed ( 80-90 m/min )

10.Raising M/C :

M/C quantity : 01

Brand -GEMATEX

Model: KRM 6725

Origin-Germany

Year of manufacture-1999

Voltage – 400 V

Nominal Current -63 A

No of Pile :12

No of Counter-Pile :12

Dyeing Lab Section :

Sample Dyeing M/C :

Brand Name: AHIBA NUANCE

Capacity : 20 pots

Pot Capacity: 150 ml

Country: USA

Purpose :Sample dyeing

Heating System : Infrared

Sample Dyeing M/C :

Brand Name: FONGS

Capacity : 12 pots

Pot Capacity: 150 ml .

Country :HONKONG

Purpose: Sample dyeing

Heating System : Electricity

Auto Dispensing M/C :

Brand Name :DATA COLOR

Capacity : 42 pots

Pot Capacity: 950 ml

Dispensing Capacity : 12 pots

Country: TAIWAN

Purpose : Laboratory dispensing & pipe ting

Software: USA

Max. Capacity :220 gm

Min.Capacity : 0.02 gm

Country: TAIWAN

Purpose : Laboratory dispensing & pipeting

Software: USA

Color matching Light Box:

Brand: Verivide

Light Source : 4 types TL 83,D65,F,UV

Country: UK

THE TYPES OF RAW MATERIAL(YARN STOCK) USED IN THE FNL AND THEIR SOURCES INCLUDING PRICES ARE GIVEN IN THE CHART OF DAILY YARN STOCK(AS NO:03/09/08)

Raw material is a unique substances in any production oriented textile industry It plays a vital role in case of continuous production & for high quality fabric .

Types of raw material:

• Fabric

• Dyestuff

• Chemical & auxiliaries

Name & Sources of raw materials :

Grey Fabric :

• Single Jersey

• Single jersey with lycra

• Interlock

• Terry

• Single Lacoste

• Double Lacoste

• Rib

• Rib with Lycra

• 1 X 1 Rib

• 2X2 Rib

• 9X2 Rib

Fabric Sources :

• Knitexcel

• Apple Knit

• Energy group

• Dream Fashion

• Barnali Textile

• Alahi knitting

• Noor Textile

• Mother Knitting

• Microfibre

• Ibrahim Knitex

Basic Chemicals :

• Acetic Acid

• Soda Ash

• Caustic Soda

• Oxalic Acid

• Sodium hydrosulphate

Annual Requirment of Grey fabric : 4800 tons

Produced in KCL : 3000 tons

Brought in from other sources : 1800 tons

Dyes :

The following dyes are used:

1.Reactive

2.Disperse

Name of DyesSupplierStore(kg)Godown(kg)Rate (Tk/Kg )
Cibacron Yellow – F4GCIBA19.801301690
Cibacron Yellow FN2R60.8113001361
Cibacron Orange – FNR12.44402017
Cibacron Scarlet -F3G6.37402216
Cibacron Red-FN3G67.4852702089
Cibacron Red-FNR49.824251194
Cibacron Red-FN2BL16.6663801700
Cibacron Scarlet -FN6G24.99252153
Cibacron Navy –WB80.956300435
Cibacron Red -WB 150 %84.96150745
Cibacron Red -HDN 200 %54.6301400
Cibacron Turquish –HGN57.081225702.5
Bluton – BVB72.234180440
Bezactive Yellow S-MAXCHT62.355875742
Bezactive Blue S-GLD8.42301625
Bezactive Blue SFR24.68202048
Bezactive Red S-3B26.71475705
Bezactive Red S-MAX69.3140758
Bezactive Yellow S-8G14.04901203
Terasil Black SRL-O1CIBA4.86201200
Terasil Black W-NS18.605751789
Terasil Blue BGE-0134.241251882
Terasil Blue WBLS27.085403000
Terasil Navy GRLC18.4430967.94
Terasil Red WRS36.8551002494
Terasil Violet BL-0117.049252711
Terasil Yellow W-4G23.57115930
Remazol Blue-RR32.5862001073
Remazol Yellow-RR22.713100962
Remazol Red –RR9.573475962
Remazol Brillient Yellow -3GL0.26801800
Remazol Tarquise Blue-G27.0670550
Dychufix Yellow- ECDYSIN134.14200452
Dychufix Red -EC

_

99.1711660494
Dychufix Blue BR-XF 150 %24.208601425
Dychufix Red 2B-XF 150%45.414140475
Dychufix Turquoise Blue –G66.0830427.5
Dychufix Crimson MX-ED157.3291360591
Dychufix Navy Blue EC1851628585
Reactive Starfix Black –GR559.402750335
Everzol Brill. Blue –RSPL42.561501100
Flabine -7GFE0.398012000

Chemicals:

Chemicals NameSupplierPrice (Tk/Kg )Mode of Action
Kappasol AF 200Kappachem371Antifoam
Kappwet BOSKappachem350Wetting (Detergent)
Kappquest FEKappachem147Sequestering
Kappazone H53Kappachem142Peroxide stabilizer
Kappasoft BDKappaachem283Cationic Softener
Kappasoft SMKappachem284Silicon Softener
Kappatex R98Kappachem345Reducing Agent
Invatex PCCIBA139Peroxide Killer
Silvatol FLNCIBA467Anti Oil
Cibecel DBCCIBA176Leveling gent
Irgasol CO-NEWCIBA346Sequestering,
Cibapon RCIBA324Soaping Agent
Eriopon OSCIBA573Reducing agent
Invatex ACCIBA180Core neutralizing
Cibafix ECOCIBA396Fixing
Tinofix FRDCIBA316Fixing
Irgasol DAMCIBA271Fixing Remover
Cibatex AB45CIBA188High Temp. pH Stabilizer
Univadine DIFCIBA468DisperseLevelingAgent
Romapon 173Dystar88.53Anticrease
RogIyr BIO97600Dystar517.84Engyme
Acetic AcidTaiwan89Acid
Soda AshChina26Alkali
Glaubar SaltChina16.28Electrolyte
Caustic SodaChina52.34Alkali
Hydrogen peroxide 50%India45.4Bleaching Agent
Oxalic Acid75Acid

Lay out plan of Lab Section

Tumble Dryer:

Model: G 511 V

Country: ITALY

Purpose : Drying

Mini Dryer:

Country: ITALY

Purpose : Drying

Temp.: Max 300°

Wash Fastness Tester :

Brand Name :Rota Wash

Capacity : 24 pots

Temp.: Max 100°

Country: UK

Lab Extractor M/C :

Country: UK

Purpose: Squeezing

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