A Report on Dird Group

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A REPORT ON DIRD GROUP

Introduction

Dird started it’s journey in 1983 with it’s engineering company named Dird Private Ltd. In 1984 Dird stepped into the garment sector with it’s first woven garment named Dipta Garments Ltd, which was one of the leading woven bottom manufacturing company at that point of time. Driven by its own inveterate urge for excellence and growth, Dird has today diversified into:

• Dird Private Ltd. (Leader in Geo-textiles and foundation consultancy and engineering).
• Dird Garments Ltd. (A ISO certified woven Garment factory).
• Dipta Garments Ltd. (A ISO certified woven Garment factory).
• Dird Washing Plant. (A ISO certified modern washing plant).
• Dipta Orchid Ltd. ( First export oriented orchid firm in Bangladesh) and
• Dird Composite Textiles Ltd. (A state of the art composite textile).
• Dird Printing & Embroidery Ltd.
• Dird Felt Ltd.

Vision of Dird Composite Textile:

• To establish themselves as a one stop source for the global Knit Apparel market.
• To satisfy and meet customer’s expectation by developing and providing products and services on time, which offer value in terms of quality, price, safety & social responsibility.
• To assure complete compliance with the international quality standards.
• To provide the employees internationally acceptable working condition / standards.
• To promote the development and best use of human talent & equal opportunity employment.
• To procure the most advanced & sophisticated technology suitable for producing desired product.
• To attain highest level of competence through continuous development of the professional management system and
• To ensure complete transparency in all aspects of business.

Dird Composite Textile At a Glance:

Name of the company : Dird Composite Textiles Limited.

Location : 35 Kilometer from the ZIA airport. (Appx. 45 minutes drive)

Year of establishment : 2005.

Type of the company : Private Ltd.

Commencement of Production : 2006

Type of factory : 100% export oriented knit, dyeing and sewing Factory.

Total Manpower : 2833, Total Worker – 2541 Male- 1224 (48%), Female – 1317 (52%) Staffs-292

Total Land Area : 520000 SFT.

Total factory Area : 250000 SFT.

Production Area : 160000 SFT.

Warehouse : 30000 SFT.

Utility : 20000 SFT.

Administrative area : 40000 SFT

Total Toilet : Male – 92 Female – 55

Total Fire Equipment : 254, ABC-149, CO2 – 99, Foam-6, Hose Reel- 23, Gas Mask- 10, Lock cutter- 10, Bitter-13, Hook-13, Helmet- 13 Bucket-62, Belcha-13, Stretcher- 8, Hand gloves-13Pair, Smoke Detector-130

No. of Trained Fire Fighters : 734 and Trained by BGMEA-79

Lead Time : For local yarn 60 days after receive the L/C, For imported yarn 90 days after receive the L/C.

Yearly Turnover : US $ 25 million

Nos. of Sewing Lines : 30 lines.

Yearly Turnover : US $ 25 million

Nos. of Sewing Lines : 30 lines.

Details of First Aid : Nos. of First Aider: 75,

Nos. of First Aid boxes: 26 boxes

Product

Fabric :Jersey, Elastane jersey, Auto stripe and feeder stripe jersey, 3 thread fleece ( with or without elastane ) Pique, Back pique, Elastane pique, Auto stripe and feeder stripe pique, Rib, Rib with elastane, Interlock, Terry, Terry with Elastane, Flat knit collar and cuff and other CAM design fabrics.

Garment : T-shirt, Polo shirt, Tank top, Cut and sewn T-shirts and polo shirts, Sweat shirt, Jackets, Hoody, Turtle neck, Strap Tee, Shorts, Trouser and other fancy dresses.

Capacity : Fabric – 17000 Kgs. / Day and

Garment – 40000 pcs. / day.

Monthly 1200000 Pcs

Banker :Pubali bank Ltd. Kawran Bazar Corp. Branch. Kawran Bazar C/A, Dhaka, Bangladesh.

Phone : 880-2-9111093 Fax : 880-2-8114080

SWIFT : PUBABDDHA215

Certificates

a) Oekotex 100 for 100% cotton.

b) Oekotex 100 for cotton / viscose and

c) Oekotex 100 for cotton / polyester.

d) Oekotex Garments

e) WRAP

f) Fair trade Certified

g) BSCI compliant

h) SEDEX certified

i) Marks & Spencer approved.

j) George Approved.

k) Wal-Mart approved

l) G Star Approved.

No. of Factories: (Eight).

• Dird Private Ltd. (Leader in Geo-textiles and foundation consultancy and engineering ).
• Dird Garments Ltd. (A ISO certified woven Garment factory).
• Dipta Garments Ltd. (A ISO certified woven Garment factory).
• Dird Washing Plant. (A ISO certified modern washing plant).
• Dipta Orchid Ltd. ( First export oriented orchid firm in Bangladesh )
• Dird Composite Textiles Ltd. (A state of the art composite textile).
• Dird Printing & Embroidery Ltd.
• Dird Felt Ltd.

Product Mix:

Fabric :

· Jersey, Elastane jersey, Auto stripe and

· feeder stripe jersey, 3 thread fleece ( with or

· without elastane ) Pique, Back pique, Elastane

· pique, Auto stripe and feeder stripe pique, Rib,

· Rib with elastane, Interlock, Terry, Terry with

· Elastane, Flat knit collar and cuff and other CAM

· design fabrics.

Garment:

T-shirt, Polo shirt, Tank top, Cut and sewn T-shirts and polo shirts, Sweat shirt, Jackets, Hoody, Turtle neck, Strap Tee, Shorts, Trouser and other fancy dresses

Annual Production Capacity:

As a group, Dird exports approximately 80000 dozens of various garments every month and these range from newborns, infants, ladies & men’s wear such as Ladies Dresses, Vests, Jackets, Shortalls, Overalls, Jumpers, Shirts, Pants, Shorts & Skirts. Annual production capacity is approximately 90000 dozens.

Different Departments:

Whole Dird group building has different department. Every department is well decorated and perfectly maintained by the management of the company. I have visited every department of this building during my training period. Here, I gave the name of some of the departments:

• Merchandising department.
• Sewing department.
• Cutting department.
• Sampling department.
• Buying house department.
• Custom & security department.
• Welfare department.
• Child care department.
• Medical & maternity department.
• Fire department.
• Building maintenance department.
• Electricity & generator controlling department.
• Store
• Canteen
• Training center
• Recreation club etc.

History Of The Project Development:

Dird group is one of the leading ventures in the garments industry operating from Dhaka, Bangladesh. Being a 100% export oriented industry, approved by the board of investment of Bangladesh. The commencement of business was formed the time of inception till now the group has grown many folds as it has always maintained quality and punctuality.

At the year of establishment of Dird group, the picture was not alike as present. At first Dird garments was started with some simple plain sewing machines and with a few operator and one supervisor. So many difficulties were appeared. Nevertheless, this factory survived against all odds and has achieved impressive success. Day by day it has increased its profit and extended.

CHAPTER TWO: Man power Management

Introduction:

Management controls, in the broadest sense, include the plan of organization, methods and procedures adopted by management to ensure that its goals are met. Management controls include processes for planning, organizing, directing, and controlling program operations. A subset of management controls are the internal controls used to assure that there is prevention or timely detection of unauthorized acquisition, use, or disposition of the entity’s assets.

Methodology of management system:

The art and science of management have developed and changed over the years. Some early theorists viewed management simply as the ability to work through others. But contemporary managers work with many resources and tools, so this definition of management must be broadened beyond the human aspects. Today, management can be defined as the process of achieving organizational goals through planning, organizing, leading, and controlling the human, physical, financial, and information resources of the organization in an effective and efficient manner.

By this definition, management is a distinct process, a set of ongoing, coordinated activities that managers engage in as they pursue the organization’s goals. Therefore, a manager is someone who actively participates in the management process through the four functions of planning, organizing, leading, and controlling the resources of the organization. Managers in various organizations are confronted by different challenges and call on different resources, elements such as raw materials, people, information, and money that the organization needs to produce goods or services.

Depending on their situation and on their resources, managers stress one or another of the four management functions to accomplish their goals. For example, the chairmen and CEOs of different companies want to focus on leading and motivating to build their business. Naturally, all of these executives, and the managers at every level in every organization, shift their focus from one management function to another as conditions dictate.

Management of Dird Composite Textile:

Management system of Dird group is very much modern one. And the management of this company is very strong as well as friendly to all. It has improved managing power to make all employees hard working and dedicated.

Objectives:

• To know the company profile and organ gram of Man-power administration.
• To know the management system & shift change procedure.
• To know the responsibilities of production office
• To know the Job description.

Management Team

Executive Director : SH Siddique (Happy)

happy@dirdgroup.org

Cell: 01811410456

Marketing & Merchandizing : Humayun Kabir salim

Sr. GM (Marketing & Development)

humayun@dirdgroup.org

Cell: 01811410460

Harun or Rashid

GM (Marketing & Development

harun@dirdgroup.org

Cell: 01817045876

Admin, HR & Compliance : Md. Aktaruzzaman, GM

gmadmin@dirdgroup.org

Cell: 01817156045

Production : A. K. Azad, Production Director

director_production@dirdgroup.org

Cell: 01819257788

Dird Merchandising Division

Key Personnel to contact for Dird Merchandising Division in my area of training:

Name	Phone	E-mail
Harun Rashid	8825397	harun@dirdgroup.org
Muhamad Shah Jalal	9201184-5	jala@dirdgroup.org
Md. Mohibullah Raza	9201401-4	mohib_dctl@dirdgroup.org
Md. Saiful Islam (Suzan)	9201184	suzan@dirdgroup.org

Production

As a group, Dird group export approximately 1200000 Pcs of various garments every month and these range from newborns, infants, ladies & men’s wear such as Ladies Dresses, Vests, Jackets, Shortalls, Overalls, Jumpers, Shirts, Pants, Shorts & Skirts.

Responsibilities of Production Officer

· Reports to the Production Manager Operations.

· Monitor and control shift wise production, plant utilization, waste generation etc, implement correct work methods and maintain all records related to production.

· Responsible for systematic planning and execution of production programs.

· Adequate control over process in order to achieve quality of products, better waste management and to reduce the occurrence of defective yarn.

· Monitor shift wise production, utilization etc and take corrective action for any shortfall.

· Maintain all the procedure of his department and shall incorporate amendments as and when required in the procedure.

· Liaise with maintenance department for evaluating the performance of the machinery and to take corrective actions.

· Responsible for monitoring the performance of manpower under him and identification of training needs.

· Co-ordinate with other department heads such as Engineering, Commercial, marketing and HR so as to achieve the objectives of the company.

Remarks

The management system of Dird Group Ltd. is very smooth and strong as well as friendly to all staffs. The management acts as power behind all of its achievement.

All of its Managers, Officers, Staff are very responsible about their duty. Overall the relationship among the staffs and employee is very fine and discipline is noticeable as well.

CHAPTER THREE: Machine Description

Introduction

Dird group is an extra-vigorous project which has a huge reputation for the garment industry. It has garments and one washing unit which contain various types of machines and technology. Here are production machines, sample machines , dryers, extractors , sand blast machines, dryers, transports equipments etc. all the description are given below-

Machinery List

Circular Knitting Machine

BRAND

MODLE NO

M/C TYPE

M/C GAUGE

NO. OF M/C

DIA

ORIGIN

PAI LUNG

PL-XR2B/C

Rib/Interlock

18/24

2

30

TAIWAN

PAI LUNG

PL-XR2B/C

Rib/Interlock

18/24

2

34

TAIWAN

PAI LUNG

PL-XR2B/C

Rib/Interlock

18/24

2

36

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

20

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

21

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

22

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

24

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

20/24/28

3

30

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

34

TAIWAN

PAI LUNG

PL-XS3B/A/C

Jersey 4 Track

24

1

36

TAIWAN

Mayer & Cie

MLBF MW4/2

3 T. Fleece

20

3

30

Germany

LISKY

LTK/90 FSJ-4

3 T. Fleece

20

2

30

TAIWAN

LISKY

LTK/90 FSJ-4

3 T. Fleece

20

2

32

TAIWAN

LISKY

LTK/90 FSJ-4

3 T. Fleece

20

2

34

TAIWAN

LISKY

LTK/90 SJ-4

Jersey 4 Track

24

1

17

TAIWAN

LISKY

LTK/90 SJ-4

Jersey 4 Track

24

1

18

TAIWAN

LISKY

LTK/90 SJ-4

Jersey 4 Track

24

1

19

TAIWAN

LISKY

LTK/90 SJ-4

Jersey 4 Track

24

1

25

TAIWAN

FLAT KNITTING M/C:

BRAND

MODLE

M/C TYPE

M/C DIA

M/C GAUGE

NO.OF M/C

ORIGIN

JY-LEH

JL-303

Semi – Jacquard

50

14

10

TAIWAN

Dyeing Section:

BRAND	MODLE NO	TYPE	NO. OF CHAMBER	NO.OF. M/C	MAX.LOADING CAPACITY	ORIGIN
FONGS	ECO-6	H.T.H.P.	1	1	200 KG	CHINA
FONGS	ECO-6	H.T.H.P.	2	1	400 KG
FONGS	ECO-6	H.T.H.P.	4	1	800 KG
FONGS	HSJ	H.T.H.P.	4	1	840 KG
FONGS	HSJ	H.T.H.P.	6	1	1680 KG
FONGS	ECO-38	A.T.	3	1	600 KG
FONGS	ECO-38	A.T.	6	1	1200 KG	CHINA
FONGS	ECO-38	A.T.	4	1	800 KG
FONGS	ECO-38	A.T.	2	1	400 KG
FONGS	ECO-38	A.T.	1	1	200 KG
FONGS	ECO-6	H.T.H.P.	1	1	20 KG
FONGS	ECO-6	H.T.H.P.	1	1	40 KG
LOCAL	SAMPLE	A.T.	1	1	20 KG
LOCAL	SAMPLE	A.T.	1	1	40 KG

Finishing Section :

TYPE OF MACHINE	BRAND	NO OF MACHINE	ORIGIN
SQUEEZER	CORINO	01	ITALY
SQUEEZER WITH SLITTER	CORINO	01	ITALY
TENSIONLESS DRYER	ENTEMA	01	TURKEY
COMPACTOR ( TUBE )	SANTEX	01	SWITZERLAND
COMPACTOR ( TUBE )	TUBETEX	01	USA
COMPACTOR ( OPEN )	SANTEX	01	SWITZERLAND
SUEDING	MARIO CROSTA	01	ITALY
RAISING	I KUANG	02	TAIWAN
STENTER (8 CHAMBERS)	LK / PLEVA (Germany )/FINE	01	TAWIAN

Laboratory Section:

LAB – DYEING MACHINE

Color Assessment Cabinet : verivide ( u.k. )

Color Matching System : data color ( usa ) 600

All Lab Testing Equipments : James H. Heal, U.K. / Sweden

Crockmaster : Model No. 670

Gyrowash : Model No. 415/16

Washcator : Model No. FOM71CLS

Orbitor : Model No. 516/2

BRAND	MODEL	NO. OF BEAKER	TYPE	ORIGIN
Ahiba	Nuance Eco 20	20 X 2	HIGH TEMPERATURE	USA

Garment section :

Descriptions			Quantity
PLAIN MACHINE				170 SET
OVERLOCK 4 THREAD			134 SET
FLAT LOCK				68 SET
FEED OF THE ARM				08 SET
BACK TAPE				06 SET
BARTEK MACHINE				01 SET
BUTTON HOLE				08 SET
BUTTON STITCH				08 PCS
PICOTING				02 PCS
RIB CUTTER				04 PCS
CUTTING MACHINE				06 PCS
TWO NEEDLE				03 PCS
THREAD SUCKER				02 PCS
SNAP BUTTON				02 PCS
Needle detector				01 Set
Vacuum iron table				70 Set
Steam iron				70 Set
Total				528 Set.

Utilities :

A) Water Treatment Plant : Local

B) Boiler : MechMar ( Malayasia )

C) Power : In-House Power Plant From Catterpiller Gas.

generator 1.2 MW. USA

D) Standby power : Catterpiller disel generator. USA

E) Compressor :Worthington Creyssensac. France

F) Effluent Treatment Plant : India.

G) Fork Lift : 1 pc

Transport Agency : Speed Cargo Ltd. Janata Bank Bldng, 3^rd Floor, 7/BFDC road, Dhaka – 1208, Bangladesh

Remarks:

We have described all the machine’s specifications, their brand names, a lay out of a short pant and now I can realize how many machines would be required for a garment and what would be their arrangements. Though it always varies for different design or type of garments, it depends on the basic stitch type. I have collected quite a few lay out plan for different garments and special design.

Dird group consists of number of factories so that it is difficult to collect all the specification and other information about all machineries.

CHAPTER FOUR: Raw Materials

Introduction:

Raw material means the accessories, fabrics and the other trimmings which all are needed to produce a garment. In another word all the material are needed to produce a garment item or apparel except the machineries and man power could be considered as raw material. These raw materials play a vital role during production. If any kind of defect or disassembly is present then the product quality will be hampered. Beside this raw material must be used in garments factory for ornamentation of the product as well as they provides necessary information.

Raw materials used tell a lot about the product and its impact on the potential buyer. As for e.g.: A company who supplies organic food or recycled, environmentally-safe products or services would send wrong signals to buyers if the hang tag or swing ticket was made of aluminum or plastic. Thereby, lays the careful selection of raw material for making tags and swing tickets.

Raw material can be classified in two types:

1. Fabrics
2. Trimming or accessories

Fabric: This is the main raw material of a garment. Except this ready made garments can not be thought. Different types of fabric can be used for different garment. It can be varied by color, design, construction etc. Moreover in a particular garment different fabric can be used to produce different parts. Mainly woven fabrics are used for shirt, trouser, pant etc. Basically denim fabrics are used to produce pant & jackets. Knit fabrics are used for knitted goods like T-shirt, polo shirt etc.

Dird group is one of the leading garments in Bangladesh which manufactures a huge quantity of woven garments. Basically they import their required fabric according to buyer recommendation. The most of fabrics are imported from Shanghai & Hong Kong.

Realty Textile of Shanghai is one of favorable industry from which most of fabrics are imported for Dird Group. Some fabrics are also imported from U.S.A. The pocketing fabric are not imported these are collected from local market.

Trimmings:

All the materials except fabric required to make a garments are known as trimmings or accessories

For example: sewing thread, button, zipper, label etc. And there are many other trimming are used in garment factory such as Badge, Bag and box, Belt, Button, Bra-strap, Card, Cord and piping, Fastener, Fashion jewelry, Film, Glasses strap, Key chain, Lanyard, Label, Patch, Packaging paper, Seal, Stickers, Tag, Tape, Transfer, Trims, Zipper pull and miscellaneous.

Here we have given some information about different trimming used in this factory with their source from where they are collected. Later we will give the description of most important trimmings item.

No	Name of item	Description	Source
	Thread	Polyester, linen, polyester coated, single ply, multiple ply of different Tex.	Local Market. e.g. Twice, Coarse etc.
	Pocketing Fabric	Simple plain fabric of different color. But basically white color is mostly used.	Local Market.
	Interlining	Fusible interlining white color natural. For denim temp is 149.	Local Market. e.g. Vilene
	Lining	Extra fabric or wedding are used mainly in jacket.	Local Market.
	Button	Sew-On Button, garment Button, Metal button : Material: Brass Size: 9-25mm Color: Paint-plating Customer’s designs, colors and logos Jeans button: Size: 17mm Materials: Brass and stainless steel Cap with diamond and be painted Customer’s logo Snap Button: Mould: 831#, 201#, 633#, 655#, 203#, 833# Sizes: 10mm, 11.5mm, 12.5mm, 14mm, 15mm, 17mm etc. Colors: Various materials: Brass. Polyester / Resin / Plastic Button: Polyester Button/Resin Button/Plastic Button/Nylon Button Materials: Polyester In a Variety of Designs and Fashion style. Coat Button: Material: Polyester Shape: Many shapes, round, square, triangle, rectangle, abnormity Color: Chalk and DTM. Metal Button: materials: Brass, zinc alloy and others Shape: Round, rectangle, oval, other shapes Design: Different pattern, with logo Color: Enamel colors, anti brass, nickel, black nickel, gold, imitation. Fabric Cover Button : Fabric covered button 1. Style: Round, square, heart shape, eyelet holes, plastic shank, metal wire shank 2. Size: 12L, 14L, 16L, 18L, 20L, 22L, 24L, 28L, 30L, 32L, 36L, 40L, 44L, 60L etc.	Local Market & Imported Brand items must be imported.
	Zipper	nylon zipper, metal zipper, plastic zipper, aluminum zipper Metal / Brass Zipper, Nylon Zipper	Imported
	Poly Bag	Used for covering the garments. And its size and color depends on product type and design.	Local Market
	Label	Size label, Main label, Care code label, price label, composition label etc. Barcode Label, Ticket, Waist Card for Clothing (SLYK0032): Equipped with most advanced barcode machine, apply to different specs of barcode label, hangtag, price ticket, sticker and washable label Supports both separate and continuous printing. Metal Label / Charm / Plate for Garment, Bags: Features: Product name: Lloyd label/metal label 1) materials: Alloy with gold electroplating or chrome electroplating. 2) Various shapes, sizes and designs available 3) Buyers’ logos and designs. Metal: Features: Product name: Lloyd label/metal label 1) material: Alloy with gold electroplating or chrome electroplating. 2) Various shapes, sizes and designs available 3) Buyers’ logos and designs. Paper Label (DY0086): Items: Hangtag 1) Materials: 1mm cardboard 2) Surface Disposal: Glossy or matte lamination, spot UV, varnish are available 3) Printing: 4 color printing or Pantone color printing 4) With metal clip. Woven Labels: Woven labels are the most common and economical way of identifying garments or products. Polyester Label Tape, Garment Label, Band Label. Yuma ribbon and bows company can supply good quality woven edge label for garment and home textile. Woven Labels (LJ060): Material: Printing label or woven label Application: Textile clothes attached at the inside the back of shirt. For marking. Paper Label (HEDY004):Name paper label Material paper Size 4.5*3.0CM (material PVC Size customize)	Local Market & Imported Brand items must be imported.
	Hand Tag	Plastic, paper, woven, printed hand tag etc. mainly contain product and company’s brand name. Features: 1) Size of paper hang tag: According to clients’ specifications 2) Materials of paper hang tag: Ivory card paper, white paper board, glossy art paper 3) Function: Labels, tags, name cards,	Local market
	Match Box	To matching size and bundle number.	Local market
	Sticker	Hologram Sticker : Hologram Sticker, 1. Item: Hologram Sticker 2. Material: sticker 3. Size, Printing, Design according to customer’s requirements. Label: label, tag, sticker tag, logo, paper sticker 1) Safe and non-toxic, no harm, no radiation 2) Material PVC, PET, paper, self-adhesive sticker 3) Different materials, designs and sizes available	Local market
	Tag Pin	Pin: Tag gun, Tag pin, loop pin, hook pin, cable tie, twin tag pin Standard tag gun and fine tag gun. Pin available size from 15mm to 75mm to 125mm. Material Nylon and PP. Multi-colors. Pin: Tag pin The tag needle is for tagging and labeling use For standard tag gun Available in various length. Pins: Tag Pin 1) Used for hanging various kinds of merchandise brands 2) Sizes: 8 – 225mm (PP regular); 10 – 75mm (micro pin) 3)Material: PP and Nylon Packing: 5000pcs/box, 20box/ctn.	Local market
	Button sticker	Transparent or may be colored.	Local market
	Button poly	Simple colored poly.	Local market
	Hanger	wooden hangers, metal hangers, Aluminum hangers, Laminated wooden hangers, plastic hangers and etc.	Local market
	Hanger Sizer	According to products size and buyer Recommendation different color is used.	Local market
	Poly sticker	Hologram Sticker: Hologram Sticker, 1. Item: Hologram Sticker 2. Material: sticker 3. Size, Printing, Design according to customer’s requirements	Local market
	Packaging paper	Transpired or colored paper of plastic.	Local market
	Bra-strap	Bra Strap (DS-FW-004):Commodity name: Bra Strap(DS-FW-004) Material: Cuprum, Rhinestone, nickel-free electroplating Color: Silver Specification: Main chain 32cm, subsidiary chain 17cm without length of buckle Strap: Compositions: 100% copper, rhinestone, nickel-free electroplating Specifications: Various styles are available and customized designs are accepted Colors: Silver, gold, black, bronze Fabric Bra Strap(FS-FW-Y016):Commodity name: Fabric bra strap(FS-FW-Y016) Material: Spandex belt Color: Yellow (Different color as per requirement) Specification: Length 40cm, extended 60cm	Local Market & Imported Brand items must be imported.
	Buckle, hook & loop	Loop: Hook and loop Material: 100% nylon, or nylon mixed with polyester. Width: 16mm, 20mm, 25mm, 38mm, 50mm, 100mm, 125mm, 150mm Colors: 300 kinds of colors Used for garments, Hook and Loop (HL1003): Hook and loop Several quality grade & type to reach customers’ various requirement. 1. Normal Hook & loop 2. Adhesive hook & loop 3. Back to back hook & loop	Local Market & Imported Brand items must be imported.
	Seal	Company seal: Rubber, metal seal etc.	Local Market
	Card	PVC Card (Plastic Card): Material: PVC or paper Size: 86mmx54mm or other size as required. Thickness: 0.3mm; 0.5mm; 0.76mm or others. Printing: Full color, encoding.	Local Market
	Cord and piping	Used in waist band wedding and t-shirt. Mainly soft knitted fabric.	Local Market
	Tape	TPU Tape, Mobil on Tape (NCB-2):1)Product name: TPU TAPE 2)color: Transparent, semi-transparent, black, bluish etc. 3)width: 3mm-16mm(or to requirement) 4)thickness: 0.08mm-0.30mm(or to requirement)	Local Market
	Zipper puller	PVC Zipper Puller: Material: Soft pvc or silicon Standard: Can pass EN71, Cadmium and non phthalate test With one-sided or double-sided logo About OEM Sample. Alloy Zipper Puller (FZY-Z-078): Zipper puller Material: Alloy customerized color & design. Leather Zipper Puller: Brass Zipper, Aluminum Zipper, Nylon Zipper, Polyester Zipper, Plastic Zipper, Rhinestone Zipper	Local Market & Imported Brand items must be imported.
	Belt
	Key chain	Key Chain: Watermarks indicate the serial NO. And size of each hangtag	Local Market
	Hanger bag	PVC Hanger Bag (YX12):Material: 0.12mm PVC Size: 23.5cm(L)*18cm(W) Daily Output: 10000pcs/day Package: 50pcs/bag, 1000pcs/ctn MOQ: 1000pcs Printing: Silk printing or offset printing	Local Market
	Cuff Links, Button	Cuff Links, Button: Introducing to clients, this is the best way, putting own Logo in a little gift, common but everybody needs.	Local Market

Remarks:

Raw materials and accessories are the major term of garment production. we can say that this term is the heart of a garments industry. We have tried my label best to collect all data about raw materials though it was not an easy task to do.

More over Dird group maintain a good fame by using brand item and qualified raw material. A number of people are always checking the quality of these items. They also inspected them and keep documents by the time. The store house is very much secured and only authorized person can enter that room.

CHAPTER FIVE: Production Planning

Sequences and Operations

Introduction:

Production planning is the very first step to start a production. At first the company gets an order from buyer and then they start the production planning. Here in Dird group production planning and production process is specified and extra ordinary.

In this chapter we have described all the procedure and the necessary document related to run a production.

Literately review about garment production:

There is disclosed a system for fastening together different pieces of an article of clothing so as to enable a customer to select a specific clothing style and design by selection of different garment pieces. The fastening creates a garment seam equivalent to a sewn seam yet provides non-permanent closures for garment assemblage and thus allows a garment to be created specifically to the customer’s wish. There is also disclosed a system for producing garments from a plurality of different garment pieces and a simplified design and production schedule.

A garment production process wherein garment parts are knitted in a continuous length of knitted material with water soluble yarns being formed in the knit construction between the garment parts. The length of material is moved along its length and bathed with a heated aqueous solution to dissolve the water soluble yarns and separate the garment parts. The separated garment parts are dried and vibrated and passed to subsequent garment making stations. The temperature of the bathing and drying steps and the vibration of the garment parts serve to heat set the garment parts.

Objectives:

· To know about the Production parameters.

· To learn and describe the Production Process.

· To collect daily production report.

· To calculate monthly average production.

· To know Production flow chart and M/C lay out.

· To know the monthly efficiency.

Description of production process:

Here we have described the whole production processes which are followed by the Dird Group after getting an order. We described the processes step by step according to my limitation.

Standard Inspection Packet (SIP):

Dird Group will have to maintain a SIP file for all orders at the factory. Factory will have to make sure that all tests are timely done and approved. The following information has to be in the SIP:

· PID and any changes to order.

· MTL Fabric Testing Reports.

· MTL Pre Production Sample Testing Reports.

· MTL TOP Sample Testing Reports.

· Interlining Testing reports.

· Invoices of all Trims / Fabric that have been ordered from the nominated suppliers.

· Factory Pre Final/Final inspection reports.

· TCPS Final inspection reports.

· Approved fabric swatches and Trim samples

· Fit and Pre production approval comments

· Pre-production meeting reports

Fabric Inspection Procedure

Dird Group must maintain the following fabric inspection procedure:

· 10 % of all fabric shipments should be inspected prior to cutting.

· Records should be maintained for every fabric invoice packing list and inspection report.

· Fabric inspections should be done by using the 4 point system and on the Rotary fabric inspection machine.

· Fabric inspection cannot be done while spreading.

· Fabric should be inspected for color accuracy as well as shading (side to side, end to end, roll to roll and number of shade lots).

· All rolls that are out of the color shading guidelines should be rejected.

· All roles with color defects such as side-to-side shading, side-center-side shading, and end-to-end shading will not be given points, but should be rejected.

· All fabric inspection forms should have the defects classified separately. E.g.:- Stains, Weaving defects, Holes, Slubs, etc.

The Four Point system classifies defects as shown in Table 1:

Size of defect	Penalty
3 Inches or Less	1 Point
Over 3, But not over 6 Inches	2 Points
Over 6, But not over 9 Inches	3 Points
Over 9 Inches	4 Points

Table 1: Four Point System

Note – A Maximum of Four points can be charged to any one linear yard.

The length of defect should be used to determine the penalty points. Only major defects are considered. (A major defect is any defect that, if found in a finishedgarment, would classify that garment as a second.) No penalty points are recorded or assigned for minor defects.

Major Defects for woven fabrics is classified as follows:

a. Slubs

b. Hole

c. Missing Yarn

d. Conspicuous Yarn

e. Variation

f. End Cut

g. Soiled Yarn

h. Wrong Yarn.

Major Defects for Knit fabrics are classified as follows:

a. Mixed yarn

b. Yarn Variation

c. Runner

d. Needle line

e. Barre

f. Slub

g. Hole

h. Press off.

The inspection procedure listed below details the steps involved in performing the piece goods inspection in the correct manner.